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Manual

2100-435F

Page

35 of 40

Caution:

Disconnect power from unit before removing or replacing
connectors, or servicing motor.  To avoid electric shock from
the motor’s capacitors, disconnect power and wait at least 5
minutes before opening motor.

Symptom

Cause/Procedure

Motor rocks slightly

• 

This is normal start-up for ECM

when starting

Motor won’t start

• 

Check blower turns by hand

• No movement

• Check power at motor
• Check low voltage (24 Vac R to C) at motor
• Check low voltage connections
  (G, Y, W, R, C) at motor
• Check for unseated pins in connectors on
   motor harness
• Test with a temporary jumper between R - G
• Check motor for tight shaft
• Perform motor/control replacement check
• 

Perform Moisture Check

• Motor rocks,

• Check for loose or compliant motor mount

  but won’t start

• Make sure blower wheel is tight on shaft
• Perform motor/control replacement check

Motor oscillates up

• It is normal for motor to oscillate with no load

& down while being

  on shaft

tested off of blower

Motor starts, but
runs erratically

• Varies up and down

• Check line voltage for variation or “sag”

  or intermittent

• Check low voltage connections
  (G, Y, W, R, C) at motor, unseated pins in
  motor harness connectors
• Check “Bk” for erratic CFM command (in
   variable-speed applications)
• Check out system controls, Thermostat
• 

Perform Moisture Check

• “Hunts” or “puffs” at

• Does removing panel or filter reduce

  high CFM (speed)

  “puffing”?
 - Reduce restriction
 - Reduce max airflow

• Stays at low CFM

• Check low voltage (Thermostat) wires and

  despite system call

  connections

  for cool or heat CFM

• Verify fan is not in delay mode; wait until
   delay complete
• “R” missing/not connected at motor
• Perform motor/control replacement check

• Stays at high CFM

• “R” missing/not connected at motor
• Is fan in delay mode? - wait until delay time
  complete
• Perform motor/control replacement check

• Blower won’t shut off

• Current leakage from controls into G, Y or W?
  Check for Triac switched thermostat or solid-
  state relay

Excessive noise

• Determine if it’s air noise, cabinet, duct or
  motor noise; interview customer, if necessary

• Air noise

• High static creating high blower speed?
 - Is airflow set properly?
 - Does removing filter cause blower to slow
   down?  Check filter
 - Use low-pressure drop filter
 - Check/correct duct restrictions

Symptom

Cause/Procedure

• Noisy blower or cabinet

• 

Check for loose blower housing, panels, etc.

• High static creating high blower speed?

  - Check for air whistling through seams in
     ducts, cabinets or panels
  - Check for cabinet/duct deformation

• “Hunts” or “puffs” at

• 

Does removing panel or filter reduce

   high CFM (speed)

   “puffing”?
  - Reduce restriction
  - Reduce max. airflow

Evidence of Moisture

• Motor failure or

• Replace motor and 

Perform Moisture

Check

  malfunction has occurred

  

and moisture is present

• Evidence of moisture

• 

Perform Moisture Check

  present inside air mover

Do

Don’t

• Check out motor, controls,

• 

Automatically assume the motor is bad.

  wiring and connections
  thoroughly before replacing
  motor
• Orient connectors down so • Locate connectors above 7 and 4 o’clock
  water can’t get in

   positions

 - Install “drip loops”
• Use authorized motor and

• Replace one motor or control model # with

  model #’s for replacement    another (unless an authorized replacement)
• Keep static pressure to a

• Use high pressure drop filters some have 

½"

  

minimum:

   H20 drop!

 - Recommend high

• Use restricted returns

   efficiency, low static filters
 - Recommend keeping filters
   clean.
 - Design ductwork for min.
   static, max. comfort
 - Look for and recommend
   ductwork improvement,
   where necessary

• Size the equipment wisely

• Oversize system, then compensate with low

    airflow

• Check orientation before

• Plug in power connector backwards

  inserting motor connectors

• Force plugs

Moisture Check

• Connectors are oriented “down” (or as recommended by equipment
  manufacturer)
• Arrange harness with “drip loop” under motor
• Is condensate drain plugged?
• Check for low airflow (too much latent capacity)
• Check for undercharged condition
• Check and plug leaks in return ducts, cabinet

Comfort Check

• Check proper airflow settings
• Low static pressure for lowest noise
• Set low continuous-fan CFM
• Use humidistat and 2-speed cooling units
• Use zoning controls designed for ECM that regulate CFM
• Thermostat in bad location?

TROUBLESHOOTING  GE  ECM

 MOTORS

Содержание QTEC QH244D

Страница 1: ...3D QH423D QH483D QH603D QTEC SERIES PACKAGED HEAT PUMP INSTALLATION INSTRUCTIONS Bard Manufacturing Company Inc Bryan Ohio 43506 Since 1914 Moving ahead just as planned Manual 2100 435F Supersedes 210...

Страница 2: ...croll Compressor Start Up Information 23 Service Hints 24 Mist Eliminator Service 24 Vent Options 25 Sequence of Operation 28 Optional Climate Controls Sequence of Operation 28 29 Refrigerant Tube Sch...

Страница 3: ...mer Manual N Air Conditioning Low Pressure Low Velocity ACCA Manual D or Duct System Design Manual Q Winter and Summer Air Conditioning FOR MORE INFORMATION CONTACT THESE PUBLISHERS ACCA Air Condition...

Страница 4: ...Motorized w Exhaust Spring Return FILTER OPTIONS X 1 Inch Fiberglass Standard F 2 Inch Fiberglass P 2 Inch Pleated COLOR OPTIONS V Platinum w Slate Front Vinyl 4 Gray paint TABLE 1 FACTORY BUILT IN EL...

Страница 5: ...R E W O P E R I W E Z I S 2 D N U O R G E R I W E Z I S 3 M U M I N I M T I U C R I C Y T I C A P M A 1 M U M I X A M L A N R E T X E R O E S U F T I U C R I C R E K A E R B 2 D L E I F R E W O P E Z...

Страница 6: ...0 B D 3 8 4 H Q 6 0 B D 9 0 B D 5 5 1 B D 3 8 0 2 0 3 2 1 1 1 1 6 2 4 4 3 5 3 5 0 4 0 5 0 6 0 6 8 8 6 6 0 1 0 1 0 1 0 1 Z 0 C D 3 8 4 H Q 6 0 C D 9 0 C D 5 5 1 C D 3 0 6 4 1 1 1 1 4 1 3 2 7 2 7 2 5 1...

Страница 7: ...Manual 2100 435F Page 7 of 40 FIGURE 1 UNIT DIMENSIONS...

Страница 8: ...emoved to provide a place to hold the unit The unit can be slid forward on the skit until the front wheels hang over the edge of the skid See Figure 3 B The unit can be tipped forward and slid down th...

Страница 9: ...instructions packaged with any separate equipment required to make up the entire air conditioning system should be carefully read before beginning the installation Note particularly Start Procedure an...

Страница 10: ...Manual 2100 435F Page 10 of 40 FIGURE 6 DUCTEDAPPLICATION FIGURE 5 INSTALLATION WITH FREE BLOW PLENUM...

Страница 11: ...either free blow with the use of QPB Plenum Box or a duct supply air system For hot water coil options a QPBHW F for free blow or QPBHW D for ducted airflow is used The QPB and QPBHW Plenum Box mount...

Страница 12: ...nections on the unit The rear drain is the primary drain and is located on the right lower rear panel of the unit The optional side drain is located on the bottom right side of the unit The side drain...

Страница 13: ...pressure device This indicates that the unit needs to be serviced FIGURE 12 UNIT MOUNTING BOTTOM TRIM PIECE BOTTOM TRIM EXTENSION MOUNTING BRACKET SIDE TRIM 2 PCS SIDE TRIM 2 PCS CABINET SIDE PANEL E...

Страница 14: ...to keep it centered in the sleeve Also check the alignment to the mounting brackets This unit must be level from side to side If adjustments are necessary shim up under the rollers with sheets of ste...

Страница 15: ...carry that amount of current Depending on the installed KW of electric heat there may be two field power circuits required If this is the case the unit serial plate will so indicate All models are su...

Страница 16: ...are required 6 if no ventilation system is installed For proper system operation under Emergency Heat conditions where the compressor needs to be deactivated the B W2 E outputs need to be energized Re...

Страница 17: ...P 9 4 0 3 0 4 8 0 8 3 3 9 F 1 t a e H e g a t s 2 l o o C e g a t s 2 c i n o r t c e l E e l b a m m a r g o r P r e v o e g n a h c l a u n a M r o o t u A 8 5 0 3 0 4 8 1 5 1 1 D 0 2 2 5 H T t a e...

Страница 18: ...2 L C R AUX O B 8 1 2 3 4 5 6 7 E G Y 8403 058 H200 1 E1 R C Plug 4 12 11 10 9 8 7 6 5 4 3 2 1 3 2 Red Black Black Red Red Red Orange Tan Orange Yellow Blue Brown Black Yellow Tan Orange Yellow Red BK...

Страница 19: ...ns to control ventilation must be used if any of the mechanical motorized ventilation options are installed DEHUM CIRCUIT 24 VAC COM DEHUM CIRCUIT COMPRESSOR NOTE FIELD SUPPLIED DEHUMIDISTAT MUST BE D...

Страница 20: ...3 4 5 6 7 8 9 10 11 12 7 6 5 4 3 2 1 Plug 4 8 12 11 10 9 Brown Blue W1 L C R W2 B E1 G A1 Y1 Blue Red Red Tan Orange Yellow Blue Brown Red Black H200 Humidistat IF93 380 Thermostat 4 3 5 6 Yellow Yel...

Страница 21: ...4 3 2 1 3 2 Red Black Black Red Red Red Orange Tan Orange Yellow Blue Brown Black Yellow Tan Orange Yellow Red Purple C Plug 2 Thermostat Relay Logic Board D G W2 A1 W RV G1 E1 L L B Y A2 YO TWV BK E...

Страница 22: ...stat TH5220D1151 1 Terminal O1 Y Y1 Block 1 Black Red Humidistat Black Red Brown Blue Yellow Orange Tan Yellow 4 Red Blue 6 5 3 Blue Black Brown 9 10 11 12 C R AUX O B 8 1 2 3 4 5 6 7 G Red Y Red H200...

Страница 23: ...nitor to prevent compressor damage due to phase reversal The phase monitor in this unit is equipped with two LEDs If the Y signal is present at the phase monitor and phases are correct the green LED w...

Страница 24: ...cabinet side panel g Remove screws that attach the duct work to the unit flanges This unit is equipped with four rollers mounted to the base For ease of pulling unit out from the wall you may want to...

Страница 25: ...h the opening in the back of the unit The mist eliminator must be raised up and the bottom can be pulled toward the front of the unit and removed QTEC R ENERGY RECOVERY VENTILATOR Option Before starti...

Страница 26: ...Manual 2100 435F Page 26 of 40 FIGURE 17 FRESH AIR DAMPER REMOVAL MOUNTING SCREW...

Страница 27: ...Manual 2100 435F Page 27 of 40 FIGURE 18 QERV REMOVAL MOUNTING SCREWS FRONT FILL LOWER BLOWER ASSEMBLY POWER CONNECTOR POWER CONNECTORS...

Страница 28: ...peration can be restored by turning of the main power supply off and then back on or reset the room thermostat The low pressure control has a bypass to eliminate nuisance lockout on cold start up The...

Страница 29: ...en the humidity is above the setpoint of the humidistat the compressor circuit and the 3 way valve are energized and the evaporator airflow is reduced The 3 way valve directs hot discharge gas into a...

Страница 30: ...Manual 2100 435F Page 30 of 40 FIGURE 20 QTEC DEHUMIDIFICATION MODE CIRCUIT DIAGRAM...

Страница 31: ...Manual 2100 435F Page 31 of 40 FIGURE 21 QTEC COOLING MODE CIRCUIT DIAGRAM...

Страница 32: ...emperature This can be used to check defrost operation of the unit without waiting for the outdoor ambient to fall into the defrost region Use a small screwdriver or other metallic object or another 1...

Страница 33: ...d l o r t n o c p m u p t a e h e v i t c e f e D l o r t n o c p m u p t a e h e h t n o 1 L o t C d n a Y o t C m o r f t n e s e r p s i V 4 2 f I t n e s e r p s i V 4 2 o n d n a d e r i p x e r...

Страница 34: ...1 9 9 3 1 8 8 1 7 3 5 8 9 9 6 2 8 1 2 1 0 8 2 3 6 7 7 0 3 2 5 7 0 1 9 2 7 0 7 6 0 7 7 0 5 8 6 8 1 4 6 6 9 9 3 4 6 9 4 4 2 6 5 6 5 0 6 5 4 7 8 5 0 3 1 0 4 1 0 5 1 0 6 1 0 7 1 0 8 1 0 9 1 0 0 2 0 1 2 0...

Страница 35: ...motor noise interview customer if necessary Air noise High static creating high blower speed Is airflow set properly Does removing filter cause blower to slow down Check filter Use low pressure drop...

Страница 36: ...2 0 CONTROL control in cast aluminum can with air vents on the back of the can WITH AN ECM 2 3 CONTROL control containing black potting for water protection in black deep drawn steel case with no ven...

Страница 37: ...cooling performance will occur with a refrigerant charge resulting in a superheat as shown in Table 8 If correct charge is in doubt recover the refrigerant and recharge per the charge on the unit rati...

Страница 38: ...3 0 8 3 2 3 1 8 1 4 3 B D g e d 0 8 B W g e d 7 6 e d i S w o L e d i S h g i H 9 7 9 1 2 9 7 0 2 2 0 8 9 3 2 1 8 7 5 2 2 8 6 7 2 3 8 4 9 2 4 8 2 1 3 5 8 1 3 3 6 8 0 5 3 B D g e d 5 8 B W g e d 2 7 e...

Страница 39: ...2 2 3 6 3 H Q g e d 0 7 e d i S w o L e d i S h g i H 3 1 7 4 1 7 1 3 5 1 1 2 9 5 1 5 2 4 6 1 7 2 7 6 1 0 3 1 7 1 4 3 6 7 1 8 3 2 8 1 2 4 8 8 1 6 4 4 9 1 2 5 2 0 2 5 5 6 0 2 9 5 1 1 2 3 6 7 1 2 3 2 4...

Страница 40: ...jumper on it to choose between fulltime dehumidification and occupied dehumidification only With the jumper in the 1 2 position dehumidification is available fulltime With the jumper in the 2 3 posit...

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