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Manual 2100-523
Page

28 of 41

START UP

DESCRIPTION OF STANDARD
EQUIPMENT

High/Low Pressure Switch

Provides refrigerant circuit high pressure and loss of
charge protection.  Includes lockout circuit that is
resettable from room thermostat.

Compressor Control Module

Provides short cycle protection for the compressor
which extends compressor life.  High and low pressure
switch monitoring and alarm functions.

Service Lights

One service light indicates when service is required.

• Check System – detects high or low pressure

switch operation for compressor protection.

OPTIONAL CFM (Q36A1D, Q42A1D,
Q48A1D AND Q60A1D ONLY)

These units are shipped from the factory set to operate at
the optional CFM level shown in Table 8.  This provides
lower operating sound levels for non-ducted, free
discharge applications.  This CFM level will reduce the
system capacity performance by approximately 2% at
the same energy efficiency.

Rated CFM is required for ducted applications for
maximum performance rating.  To obtain full CFM on
these models, connect jumper wire as follows:

1. Disconnect all power to the unit.  Failure to do so

may result in damage to the motor.

2. Open return air service panel

3. Open inner control panel cover

4. Locate low voltage terminal strip.  There is a pink

jumper wire with both ends attached to terminal
marked “G2”.  Move one end of this jumper to
terminal “Y”.

5. Reverse steps to reassemble.

IMPORTANT INSTALLER NOTE

For improved start-up performance, wash the indoor coil
with a dishwasher detergent.

PHASE MONITOR

All units with three phase scroll compressors are
equipped with a 3 phase line monitor to prevent
compressor damage due to phase reversal.

The phase monitor in this unit is equipped with two
LEDs.  If the Y signal is present at the phase monitor
and phases are correct the green LED will light and the
compressor contactor is allowed to energize.

If phases are reversed, the red fault LED will be lit and
compressor operation is inhibited.

If a fault condition occurs, reverse two of the supply
leads to the unit.  Do not reverse any of the unit factory
wires as damage may occur.

THREE PHASE SCROLL COMPRESSOR
START UP INFORMATION

Scroll compressors, like several other types of
compressors, will only compress in one rotational
direction.  Direction of rotation is not an issue with
single phase compressors since they will always start
and run in the proper direction.

However, three phase compressors will rotate in either
direction depending upon phasing of the power.  Since
there is a 50-50 chance of connecting power in such a
way as to cause rotation in the reverse direction,

verification of proper rotation must be made.

Verification of proper rotation direction is made by
observing that suction pressure drops and discharge
pressure rises when the compressor is energized.
Reverse rotation also results in an elevated sound level
over that with correct rotation, as well as, substantially
reduced current draw compared to tabulated values.

Verification of proper rotation must be made at the time
the equipment is put into service.  If improper rotation
is corrected at this time there will be no negative impact
on the durability of the compressor.  However, reverse
operation for even one hour may have a negative
impact on the bearing due to oil pump out.

          CAUTION

Do not plug in or unplug blower motor
connectors while the power is on.  Failure to
do so may result in motor failure.

Содержание QTEC Q24A1D Series

Страница 1: ...g Company Inc Bryan Ohio 43506 Since 1914 Moving ahead just as planned Manual 2100 523 Supersedes NEW File Vol II Tab 14 Date 08 20 09 Models Q24A1D Q30A1D Q36A1D Q42A1D Q48A1D Q60A1D QTEC SERIES PACK...

Страница 2: ...3 QTEC General Information QTEC Model Nomenclature 4 Shipping Damage 8 Unit Removal From Skid 8 Handling Unit After Removal From Skid 9 General 9 Minimum Installation Height 9 Duct Work 11 Filters 11...

Страница 3: ...mer Manual N Air Conditioning Low Pressure Low Velocity ACCA Manual D or Duct System Design Manual Q Winter and Summer Air Conditioning FOR MORE INFORMATION CONTACT THESE PUBLISHERS ACCA Air Condition...

Страница 4: ...2 Ton 30 2 Ton 36 3 Ton 42 3 Ton 48 4 Ton 60 5 Ton KW 0Z 0KW 05 5KW 06 6KW 09 9KW 10 10KW 12 12KW 15 15KW VENTILATION OPTIONS X Barometric Fresh Air Damper Standard B Blank off Plate V Commercial Ven...

Страница 5: ...1 V 0 4 2 1 V 8 0 2 1 V 0 4 2 1 V 8 0 2 3 V 0 8 4 W K H U T B H U T B H U T B H U T B H U T B H U T B H U T B H U T B H U T B H U T B H U T B H U T B H U T B H U T B H U T B H U T B H U T B H U T B 0...

Страница 6: ...2 5 1 5 1 0 2 0 3 4 1 4 1 2 1 0 1 4 1 4 1 2 1 0 1 Z 0 A D 1 A 2 4 Q 5 0 A 0 1 A 5 1 A 1 8 0 2 0 3 2 1 1 1 2 r o 1 5 3 5 3 8 5 3 8 0 5 0 5 0 6 0 9 8 8 6 4 0 1 0 1 8 8 8 5 5 2 0 6 5 2 6 0 1 0 1 0 1 Z 0...

Страница 7: ...Manual 2100 523 Page 7 of 41 FIGURE 1 UNIT DIMENSIONS...

Страница 8: ...ed and discarded See Figure 3 A The return air grille panel can be removed to provide a place to hold the unit The unit can be slid forward on the skid until the front wheels hang over the edge of the...

Страница 9: ...ate equipment required to make up the entire air conditioning system should be carefully read before beginning the installation Note particularly Start Procedure and any tags and or labels attached to...

Страница 10: ...Manual 2100 523 Page 10 of 41 FIGURE 6 DUCTEDAPPLICATION FIGURE 5 INSTALLATION WITH FREE BLOW PLENUM...

Страница 11: ...ustable louvers on the front discharge grille For hot water coil option a QPBHWxx F for free blow or QPBHWxx D for ducted airflow is used When used with a ducted supply a QCX Cabinet Extension can be...

Страница 12: ...m the wall When the side drain is used the plug must be removed and installed in the rear drain outlet The rear drain can be used with wall thickness of up to 10 inches where a water trap can be insta...

Страница 13: ...REAR DRAIN TOP VIEW WALL MAXIMUM 10 FOR REAR DRAIN COUPLINGS NOT SHOWN BUT RECOMMENDED FOR EASE OF REMOVABILITY FOR SERVICE SLEEVE DRAIN LINE WALL BRACKET UNIT FIGURE 10 STANDARD REAR DRAIN FIGURE 9 O...

Страница 14: ...Manual 2100 523 Page 14 of 41 MIS 2469 DRAIN BOX WALL SLEEVE OVERFLOW TUBE CAULK AROUND TUBE FIGURE 12A...

Страница 15: ...PLASTIC PIPE NIPPLE HORIZONTAL TO FLOOR TIGHTEN THREADS SO TEE IS THREADS APPLY TEFLON TAPE TO REAR DRAIN CONNECTION IN Q Tec PRODUCT 1 2 SLIP X 1 2 SLIP X 3 4 NPT TEE SUPPLIED WITH DRAIN BOX KIT PLU...

Страница 16: ...Manual 2100 523 Page 16 of 41 REMOVE KNOCK OUT FOR INDOOR DRAIN HOSE CONNECTOR MIS 2471 FIGURE 12C If Used...

Страница 17: ...RAIN PAN MOVE HOSE FROM ATTACHMENT IN LOWER DRAIN PAN AND SLIDE ONTO DRAIN BOX BARB FITTING SECURING WITH SUPPLIED CLAMP IF OUTDOOR PAN IS BYPASSED WILL REDUCE RISK OF ALGAE GROWTH IN THE OUTDOOR PAN...

Страница 18: ...le FIGURE 13A UNIT MOUNTING BOTTOM TRIM PIECE BOTTOM TRIM EXTENSION MOUNTING BRACKET SIDE TRIM 2 PCS SIDE TRIM 2 PCS CABINET SIDE PANEL ENLARGED VIEW OF MOUNTING BRACKET SHOWING SLEEVE TO CABINET ATTA...

Страница 19: ...k both sides of the unit as it is being rolled to keep it centered in the sleeve Also check the alignment to the mounting brackets This unit must be level from side to side If adjustments are necessar...

Страница 20: ...breaker panel See Figure 15 WIRING LOW VOLTAGE WIRING 230 208V 1 PHASE AND 3 PHASE EQUIPMENT DUAL PRIMARY VOLTAGE TRANSFORMERS All Equipment leaves the factory wired on 240V tap For 208V operation re...

Страница 21: ...R terminal is the hot terminal and the C terminal is grounded G terminal or pin 6 of P2 are the fan inputs If the climate control option is abandoned and connections are made directly to P2 pin 6 of...

Страница 22: ...o N e l b a m m a r g o r P l a n o i t n e v n o C r o P H r e v o e g n a h c l a u n a M r o o t u A 8 5 0 3 0 4 8 1 5 1 1 D 0 2 2 5 H T t a e H e g a t s 2 l o o C e g a t s 2 e l b a m m a r g o...

Страница 23: ...5 4 3 2 1 Plug 4 8 R C Rc 12 11 10 9 C R W2 E C R W2 W1 G A Y1 4 3 5 6 Y1 G F 1 2 3 Blue Yellow Brown White Orange Yellow Blue Brown 2 Red White Red White H200 Thermostat Black White Humidistat 8403...

Страница 24: ...8 4102 073 4 R Plug 2 C 1 Yellow 2 12 Purple White Brown Temp and Humidity Controller Pink Y1 FIGURE 18 UNIT MOUNTED THERMOSTAT WIRING DIAGRAM G THERMOSTAT OPTION NOTE On option X or G the CS2000A or...

Страница 25: ...Blue 9 D YO 10 Orange A 7 PART 8403 060 5 Black White G 3 Brown White 6 8 4102 074 11 R Y1 Plug 2 C 1 Yellow 4 2 12 Brown W1 E Temp and Humidity Controller W2 Purple White FIGURE 19 UNIT MOUNTED THERM...

Страница 26: ...nge 5 Part 8403 060 6 Black White 24VAC 10 D Y0 9 Blue Red White Controller Brown White A 7 Purple White Brown 2 Green 4 Out Yellow Black Brown Red Red White Orange CO2 Controller Part 8403 056 Temp a...

Страница 27: ...iple leaks and recharges R 410A refrigerant is close to being an azeotropic blend it behaves like a pure compound or single component refrigerant The remaining refrigerant charge in the system may be...

Страница 28: ...or to prevent compressor damage due to phase reversal The phase monitor in this unit is equipped with two LEDs If the Y signal is present at the phase monitor and phases are correct the green LED will...

Страница 29: ...ockout Regardless the state of the low pressure switch the contactor will reenergize after the delay on make time delay has expired If the low pressure switch remains open or opens again for longer th...

Страница 30: ...e mist eliminator be inspected annually and serviced as required The mist eliminator can be inspected from the outside of the building by looking through the outdoor grille The mist eliminator can be...

Страница 31: ...he unit The mist eliminator must be raised up and the bottom can be pulled toward the front of the unit and removed The mist eliminator can be seen through the opening in the back of the unit The mist...

Страница 32: ...Manual 2100 523 Page 32 of 41 FIGURE 21 FRESH AIR DAMPER REMOVAL MOUNTING SCREW...

Страница 33: ...Manual 2100 523 Page 33 of 41 FIGURE 22 QERV REMOVAL MOUNTING SCREWS FRONT FILL LOWER BLOWER ASSEMBLY POWER CONNECTOR POWER CONNECTORS...

Страница 34: ...the thermostat on units with E climate control option It is energized by applying power to the F terminal of the low voltage strip on units with G climate control options On climate option I it is ene...

Страница 35: ...Manual 2100 523 Page 35 of 41 FIGURE 24 AIR CONDITIONING MODE CIRCUIT DIAGRAM...

Страница 36: ...Manual 2100 523 Page 36 of 41 FIGURE 25 DEHUMIDIFICATIONMODE CIRCUIT DIAGRAM...

Страница 37: ...o c e s 0 1 n i h t i w d n a l a n i m r e t p u d e e p s C C C n e e w t e b r a e p p a d l u o h s r e w o p 0 1 r e t f a r e p m u j p u d e e p s e v o m e R s d n o c e s e v i t c e f e d r...

Страница 38: ...it s air noise cabinet duct or motor noise interview customer if necessary Air noise High static creating high blower speed Is airflow set properly Does removing filter cause blower to slow down Check...

Страница 39: ...Refer to the manufacturer s authorized replacement list USING THE WRONG CONTROL WILL RESULT IN IMPROPER OR NO BLOWER OPERATION Orient the control module so that the 3 wire motor plug can be inserted...

Страница 40: ...shown in Table 7 If correct charge is in doubt recover the refrigerant and recharge per the charge on the unit rating plate FIGURE 29 FAN BLADE SETTING TABLE 6 FAN BLADE DIMENSIONS L E D O M A N O I...

Страница 41: ...0 0 5 1 4 0 0 7 5 2 0 0 0 0 4 0 0 3 5 2 0 0 5 8 3 0 0 6 4 2 0 0 0 7 3 0 0 0 4 2 0 0 4 5 3 0 0 3 3 2 0 0 9 3 3 0 0 5 2 2 0 0 3 2 3 0 0 8 1 2 D 1 A 2 4 Q 5 7 2 6 g n i l o o C l a t o T g n i l o o C e...

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