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baltur TBG 2000 LX ME, Инструкция по установке, использованию и обслуживанию

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ITALIANO

SOMMARIO

Avvertenze per l'uso in condizioni di sicurezza ......................................................................................................................................................2

Caratteristiche tecniche

 ..........................................................................................................................................................................................6

Materiale a corredo ..........................................................................................................................................................................................6

Targa identificazione bruciatore

........................................................................................................................................................................7

Campo di lavoro

 ...............................................................................................................................................................................................8

Caratteristiche costruttive

 .................................................................................................................................................................................9

Caratteristiche tecnico funzionali

 ......................................................................................................................................................................9

Dimensioni di ingombro

 ..................................................................................................................................................................................10

Applicazione del bruciatore alla caldaia

 ...............................................................................................................................................................11

Cerniera apertura bruciatore

 ..........................................................................................................................................................................11

Linea di alimentazione....................................................................................................................................................................................12

Collegamenti elettrici

 ............................................................................................................................................................................................13

Descrizione pilota gas ....................................................................................................................................................................................14

Regolazione pilota gas

 ...................................................................................................................................................................................15

Pressostato gas..............................................................................................................................................................................................15

Descrizione del funzionamento ............................................................................................................................................................................17
Accensione e regolazione ....................................................................................................................................................................................18

Sensore fiamma

 .............................................................................................................................................................................................19

Regolazione pressione gas

 ............................................................................................................................................................................20

Regolazione elettrodo pilota

 ...........................................................................................................................................................................21

Manutenzione .......................................................................................................................................................................................................22

tempi di manutenzione ...................................................................................................................................................................................23
Vita attesa ......................................................................................................................................................................................................24

Istruzioni per l'accertamento delle cause di irregolarità nel funzionamento e la loro eliminazione.......................................................................25

Schemi elettrici

 .....................................................................................................................................................................................................26

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0006160502_202306

ITALIANO

Содержание TBG 2000 LX ME

Страница 1: ...ROGRESSIVE MODULATING GAS BURNERS WITH ELECTRONIC CAM ITALIANO Manuale istruzioni per l installazione l uso e la manutenzione IT Instruction manual for installation use and maintenance EN TBG 2000 LX...

Страница 2: ......

Страница 3: ...1 Cerniera apertura bruciatore 11 Linea di alimentazione 12 Collegamenti elettrici 13 Descrizione pilota gas 14 Regolazione pilota gas 15 Pressostato gas 15 Descrizione del funzionamento 17 Accensione...

Страница 4: ...O DEGLI IMBALLAG GI Consultare il QRcode oppure visita la pagina web al link sottostante per ottenere indicazioni sullo smaltimento dell imballo http www baltur com extras etichettatura_ambientale_imb...

Страница 5: ...ione elettrica staccando il cavo di alimen tazione dell interruttore generale Chiudere l alimentazione del combustibile attraverso la valvola manuale di intercettazione e asportare i volantini di coma...

Страница 6: ...a come previsto dalle normative di sicurezza vigenti con dizione della categoria di sovratensione III Sguainare l isolante esterno del cavo di alimentazione nella misu ra strettamente necessaria al co...

Страница 7: ...n motivo pu essere abilitata la funzionalit di ripristino automatico rimuovendo in modo irreversibile il relativo talloncino in plastica sul dispositivo termico posto a protezione del motore ventola N...

Страница 8: ...alle condizioni di riferimento 15 C 1013 hPa mbar Gas metano Hi 9 45 kWh Stm 34 02 MJ Stm La pressione sonora e stata rilevata con bruciatore funzionante alla portata termica nominale massima alle con...

Страница 9: ...8 3L Electrical data 1N Electrical data 1 Logo aziendale 2 Ragione sociale azienda 3 Codice bruciatore 4 Modello bruciatore 5 Matricola bruciatore 6 Tipo di combustibile del bruciatore 7 Caratteristic...

Страница 10: ...atore 11 14 13 11 8 4 15 7 8 6 12 5 9 1 2 3 10 FS22100840N1 16 CAMPO DI LAVORO kWx1000 5 10 hPa mbar 15 20 25 0 1 30 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 35 TBG 2000 LX ME CDL_TBG_20...

Страница 11: ...lettore combustibile spie di funziona mento e di blocco Impianto elettrico con grado di protezione IP54 CARATTERISTICHE TECNICO FUNZIONALI Bruciatore di gas conforme alle normative europee EN 676 ed a...

Страница 12: ...1 A2 A R R1 H1 G1 720 FS22100840N2 Modello A A1 A2 B B1 B2 B6 C D D1 E F TBG 2000 LX ME 1855 910 945 1265 865 400 470 2560 825 611 600 625 Modello G G1 H H1 I L M N TBG 2000 LX ME DN125 1 2 258 332 79...

Страница 13: ...bruciatore procedere come segue Accertarsi che le viti e relativi dadi 11 di fissaggio polmone 15 corpo ventilante siano strette Agganciare sui punti di sollevamento e movimentazione del bru ciatore...

Страница 14: ...15 14 13 11 16 1 Servomotore regolazione aria 2 Pressostato aria 3 Pressostato gas di massima 4 Valvola a farfalla modulazione erogazione gas 5 Valvola gas di lavoro con regolatore di pressione 6 Dis...

Страница 15: ...sterno del locale caldaia in posizione facilmente raggiungibile La linea principale il relativo interruttore con fusibili devono essere adatti a sopportare la corrente massima assorbita dal bruciatore...

Страница 16: ...entazione dedicata ed dotato di un sistema di accensione diretta ad elettrodi COMPONENTI RAMPA PILOTA A GAS 2 3 5 373 R 1 2 116 4 1 0006010095 Pmax 1 bar 6 7 1 Elettrovalvola pilota accensione 2 Elett...

Страница 17: ...ia un minimo di portata a valle del regolatore Per aumentare la taratura della pressione a valle del regolatore avvitare la vite di regolazione 8 fino al valore desiderato Effettuare la lettura con ma...

Страница 18: ...In caso di mancata accensione verificare il corretto posizionamento dell elettrodo di accensione 1 e la corretta pressione del gas 95 2 4 mm 0002951240N6 1 A 1 Elettrodo accensione A Posizione tubo p...

Страница 19: ...re di temperatura o pressione superiore a quella esistente in caldaia l apparecchiatura comanda la rotazione dei servomotori di regolazio ne dell erogazione aria gas e regola il numero di giri del mo...

Страница 20: ...zione chiuso Se i termostati o pressostati sicurezza e caldaia sono chiusi anch essi si ha l avvio del ciclo di funzionamento L apparecchio si accende Per la regolazione del bruciatore consultare la G...

Страница 21: ...amma come segue estrarre il sensore fiamma avviare il bruciatore l apparecchiatura completer il ciclo di controllo e dopo due secondi mander in blocco il bruciatore per mancata fiamma di accensione sp...

Страница 22: ...e i para metri con l apposito strumento Perd_testa_67590010_01 13 0 20 40 60 80 100 120 140 160 180 0 5000 10000 15000 20000 25000 Perd_testa_67590010 kW mbar PERDITE IN TESTA Esempio Bruciatore TBG 2...

Страница 23: ...REGOLAZIONE ELETTRODO PILOTA 95 2 4 mm 0002951240N6 1 A 1 Elettrodo accensione A Posizione tubo pilota 21 32 0006160502_202306 ITALIANO...

Страница 24: ...iente di installazione e o dalla combustione Effettuare l analisi dei gas di scarico della combustione verifican do la correttezza dei valori di emissioni Nel caso si renda necessaria la pulizia della...

Страница 25: ...O PATTINO E VITI ANNO LEVE TIRANTI SNODI SFERICI CONTROLLO EVENTUALI USURE LUBRIFICAZIONE COMPONENTI ANNO IMPIANTO ELETTRICO VERIFICA CONNESSIONI E SERRAGGIO MORSETTI ANNO INVERTER PULIZIA VENTOLA DI...

Страница 26: ...icata Per condizioni operative normali si intendono applicazioni su caldaie ad acqua e generatori di vapore oppure applicazioni industriali con formi alla norma EN 746 2 in ambienti con temperature ne...

Страница 27: ...sfogata dall aria caso di prima accensione La pressione del gas insufficiente o eccessiva Passaggio aria tra disco e testa troppo chiuso RIMEDIO Invertire l alimentazione lato 230V del trasformatore d...

Страница 28: ...SCHEMI ELETTRICI 26 32 0006160502_202306 ITALIANO...

Страница 29: ...27 32 0006160502_202306 ITALIANO...

Страница 30: ...28 32 0006160502_202306 ITALIANO...

Страница 31: ...29 32 0006160502_202306 ITALIANO...

Страница 32: ...30 32 0006160502_202306 ITALIANO...

Страница 33: ...IMA RAMPA PILOTA S1 INTERRUTTORE MARCIAARRESTO S2 PULSANTE SBLOCCO S24 INTERRUTTORE ACCESO SPENTO SG1 2 SEZIONATORE GENERALE DI MANOVRA TA TRASFORMATORE D ACCENSIONE TC TERMOSTATO CALDAIA TS TERMOSTAT...

Страница 34: ...32 32 0006160502_202306 ITALIANO...

Страница 35: ...urner opening hinge 11 Supply line 12 Electrical connections 13 Gas pilot description 14 Gas pilot adjustment 15 Gas pressure switch 15 Operating description 17 Starting up and regulation 18 Flame sen...

Страница 36: ...uipment must be placed in closed rooms with enough air circulation in standard temperature conditions 25 C and 55 C The storage time is 3 years GENERAL WARNINGS The burner must NOT be used in producti...

Страница 37: ...d If it is decided not to use the burner any more the following pro cedures must be performed by qualified technicians Switch off the electrical supply by disconnecting the power cable from the main s...

Страница 38: ...d Remove the external insulating seal of the supply pipe necessary for the connection preventing the cable to touch metal parts The use of any electrically fed components entails complying with certai...

Страница 39: ...of protection devices The automatic reset function on the thermal device which protects the fan motor cannot be enabled by irreversibly removing the relevant plastic label for any reason As for the co...

Страница 40: ...ic power below reference conditions 15 C 1013 hPa mbar Natural gas Hi 9 45 kWh Stm 34 02 MJ Stm The acoustic pressure measured with burner operating at maximum rated thermal output refers to the manuf...

Страница 41: ...3711 Fax 39 051 6857527 28 3L Electrical data 1N Electrical data 1 Company logo 2 Company name 3 Burner code 4 Burner model 5 Burner serial number 6 Burner fuel type 7 Characteristics of the gaseous f...

Страница 42: ...8 4 15 7 8 6 12 5 9 1 2 3 10 FS22100840N1 16 OPERATING RANGE kWx1000 5 10 hPa mbar 15 20 25 0 1 30 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 35 TBG 2000 LX ME CDL_TBG_2000LX_ME IMPORTANT...

Страница 43: ...shut down warning lights Electrical system with protection rating IP54 TECHNICAL FUNCTIONAL CHARACTERISTICS Gas burner compliant with the European standards EN 676 and with the European Directives 20...

Страница 44: ...A1 A2 A R R1 H1 G1 720 FS22100840N2 Model A A1 A2 B B1 B2 B6 C D D1 E F TBG 2000 LX ME 1855 910 945 1265 865 400 470 2560 825 611 600 625 Model G G1 H H1 I L M N TBG 2000 LX ME DN125 1 2 258 332 790 7...

Страница 45: ...s 11 that fix the venti lating body plenum chamber 15 are fully tighten Attach a suitable and certified lifting structure to the lifting and handling points of burner 21 for a safe operation Loosen th...

Страница 46: ...3 11 16 1 Air regulation servomotor 2 Air pressure switch 3 Maximum gas pressure switch 4 Gas supply control butterfly valve 5 Operating gas valve with pressure regulator 6 Valve tightness control dev...

Страница 47: ...tch on the burner power supply line to be positioned outside the boiler room and easily accessible The main line and relevant switch with fuses must be suitable to support the maximum current absorbed...

Страница 48: ...with a direct feeding line and a direct ignition system with electrodes GAS PILOT TRAIN COMPONENTS 2 3 5 373 R 1 2 116 4 1 0006010095 Pmax 1 bar 6 7 1 Ignition pilot solenoid valve 2 Gas pilot safety...

Страница 49: ...of the regulator To increase the pressure calibration downstream of the regulator tighten the adjustment screw 8 to the desired value Take reading with calibrated pressure gauge Screw the cap 7 back...

Страница 50: ...ADJUSTMENT In case of ignition failure check the correct positioning of ignition electrode 1 and the correct gas pressure 95 2 4 mm 0002951240N6 1 A 1 Ignition electrode A Pilot tube position 16 32 0...

Страница 51: ...e modulation probe allows it regulation at a temperature or pres sure value higher than the one present in the boiler the equipment controls the rotation of the air gas flow rate regulation servomotor...

Страница 52: ...sure switches safety and boiler are closed as well the operating cycle will start The equipment turns on For the regulation of the burner see RAPID GUIDE TO PRO GRAMMING and the specific instruction m...

Страница 53: ...se conds will lock out the burner due to the lack of ignition flame switch off the burner reposition the photocell This test should also be conducted with the burner already on when extracting the pho...

Страница 54: ...parameters with the appropriate instrument Perd_testa_67590010_01 13 0 20 40 60 80 100 120 140 160 180 0 5000 10000 15000 20000 25000 Perd_testa_67590010 kW mbar HEAD LOSSES Example Burner TBG 2000LX...

Страница 55: ...PILOT ELECTRODE ADJUSTMENT 95 2 4 mm 0002951240N6 1 A 1 Ignition electrode A Pilot tube position 21 32 0006160502_202306 ENGLISH...

Страница 56: ...deposits deriving from the installation environment and or from combustion Analyse combustion gases and check emissions values If the combustion head needs to be cleaned remove the components followi...

Страница 57: ...WEAR AND OPERATION GREASING OF SLIDING BLOCK AND SCREWS YEAR LEVERS TIE RODS BALL JOINTS CHECK OF ANY WEAR COMPONENT LUBRICATION YEAR ELECTRICAL SYSTEM CHECK OF CONNECTIONS AND TERMINAL TIGHTENING YE...

Страница 58: ...and do not refer to the expected lifespan stated below Normal operating conditions means applications on water boilers and steam generators or industrial applications compliant with the standard EN 7...

Страница 59: ...e case of first ignition The gas pressure is insufficient or excessive Air flow between disk and head too narrow REMEDY Invert the ignition transformer power supply 230V side and check using an analog...

Страница 60: ...WIRING DIAGRAMS 26 32 0006160502_202306 ENGLISH...

Страница 61: ...27 32 0006160502_202306 ENGLISH...

Страница 62: ...28 32 0006160502_202306 ENGLISH...

Страница 63: ...29 32 0006160502_202306 ENGLISH...

Страница 64: ...30 32 0006160502_202306 ENGLISH...

Страница 65: ...PmP PILOT TRAIN MINIMUM PRESSURE SWITCH S1 START STOP SWITCH S2 RELEASE BUTTON S24 SWITCH ON OFF SG1 2 MAIN DISCONNECTING SWITCH TA IGNITION TRANSFORMER TC BOILER THERMOSTAT TS SAFETY THERMOSTAT X1 B...

Страница 66: ...32 32 0006160502_202306 ENGLISH...

Страница 67: ......

Страница 68: ...Il presente catalogo riveste carattere puramente indicativo La casa pertanto si riserva ogni possibilit di modifica dei dati tecnici e di quant altro in esso riportato Information contained in this c...

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