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User’s manual 

13.3.2 Gas analysis function 

Gas analysis function enables to control, analyze combustion process and adjust a gas supply regulator (see p.

11.2

 

and

11.3

, page 22). This function works in CH and Combined modes.  

To activate a gas analysis function it is necessary to hold the button К6 (RESET)  until a symbol 

 will be 

displayed. Within 15 minutes a boiler will work on the rated power. Afterwards it will automatically come back to the 
operating mode.  To turn  the gas analysis function  off before than in 15 minutes it is necessary at first to  Switch the 
boiler off  and then switch it on using a button  К5. 

13.4.

 

13.4. Boiler’s operating logic 

Boiler’s starting up in the heating mode happens if actual water temperature in the heating system is lower than a 

set one for 5 °С. Boiler starts up working in DHW mode if there is water flow in DHW line present.   

The following pre-starting operations happen while a boiler starts up: 

1)

 

Electronic board 22 (see p.

13.1

, page.24) checks voltage; 

2)

 

Water pressure sensor 25 works out. Signal about water presence in CH goes to the board. If CH is not full, 
boiler’s starting up stops;   

3)

 

Electronic board checks status of  the thermo relay  9 and operating conditions of CH temperature sensors 10 
and DHW 14. Failure of any of these sensors causes the stoppage of boiler’s starting cycle; 

4)

 

On the display of control panel is mapped a value of CH and DHW water temperature (depends on operating 
mode).  

If boiler’s starting up stops due to any failure, an error code is displayed (see p.

14.1

, page 29). 

13.4.1. Boiler’s operating in CH: 

1)

 

Electronic  board  22  (see  p.

13.1

  ,  page  24)  provides  voltage  to  the  pump  19  (to  check  the  voltage  on  the 

pump’s terminals is possible by means of a tester). Pump starts working (noise of running pump is heard); 

2)

 

Electronic board 22 inquires an air pressure switch 1, its pins should be open If they are closed, boiler’s staring 
up stops; 

3)

 

Electronic board provides voltage to the fan’s electric motor 2. Fan starts working (it is heard). By means of 
the air flow there is pressure difference created in the air pressure switch 1. To the electronic board a signal 
about draught is provided. If signal is absent, boiler’s starting up stops; 

4)

 

A pause for ventilation of combustion chamber is hold (it is necessary for gas removal in case of previous fail 
start up); 

5)

 

igniter 23 by the signal of the electronic board provides high voltage to the ignition plug  6 within~ 10 seconds 
(sound of discharge is heard); 

6)

 

electronic board provides a signal for opening a gas valve in the gas supply regulator 8, and gas is coming to 
the burner block 5; 

7)

 

if ignition happened (if casing is removed, you can see the flame through the viewing window), an ionization 
plug11 sends a signal to the electronic board about successful ignition. If a signal from ionization plug 11 is 
absent, electronic board repeats a procedure of boiler’s staring up from the beginning. There are 2 consecutive 
start up attempts taken. If both attempts failed, electronic board stops ignition; 

8)

 

Electronic board changes voltage in the modulator coil of gas supply voltage 8. Gas supply regulator increases 
gas supply to the burner block up to maximal power in order to quickly warm the water in the heating system 
up to the set temperature; 

9)

 

Electronic board equals a signal of CH temperature sensor 10 with a value set by the user by means of buttons 
К3 и К4 (see p. 

3.1

 , page7). If the difference of set temperatures is more than 1 °С, electronic board changes 

voltage on the gas supply regulator in order to change gas supply to the burner block in accordance with CH 
requirement.  

13.4.2

 

Boiler’s operation in DHW: 

1)

 

DHW flow sensor 15 sends a signal (see p.

13.1

, page 24) about presence of water flow in DHW; 

2)

 

Electronic board inquires air pressure switch 1, its pins should be opened. If they are closed, boiler’s start up 
stops; 

3)

 

Electronic  board  provides  voltage  to  the  electric  motor  of  fan  2.  Fan  starts  working  (it  is  heard).  Air  flow 
creates  pressure  differences  in  the  air  pressure  switch  1.  A  signal  about  draught  presence  is  given  to  the 
electronic board 22. If signal is absent, boiler’s start up stops; 

4)

 

A pause for ventilation of combustion chamber is hold (it is necessary for gas removal in case of previous fail 
start up); 

5)

 

igniter 23 by the signal from electronic board provides high voltage to the ignition plug 6 within ~ 10 seconds 
(sound of discharge is heard); 

6)

 

electronic board provides a signal for opening a gas valve in the gas supply regulator 8, and gas is coming to 
the burner block 5; 

7)

 

if  ignition  happened  (if  casing  is  removed,  you  can  see  the  flame  through  the  viewing  window),  an 
ionization  plug11  sends  a  signal  to  the  electronic  board  about  successful  ignition.  If  a  signal  from 

Содержание NEVALUX 7224

Страница 1: ...er s operation at low high source voltage 10 4 BOILER SERVICE 10 4 1 Examination 10 4 2 Boiler Treatment 10 4 3 Operations effectuated at technical service 11 5 STORAGE PRECAUTIONS 11 6 GENERAL REQUIR...

Страница 2: ...tion of external temperature sensor 21 10 3 4 Connection of a computer for diagnostics 21 10 3 5 Connection of several room thermostats 21 10 4 Swithching the boiler off 21 10 5 Water drain from the b...

Страница 3: ...operation 34 16 2 2 1 Checking of water pressure sensor in the heating system 34 16 2 2 2 Checking of water overheating protection in the heating system 34 16 2 2 3 Checking of bypass valve operation...

Страница 4: ...N BLOCKS 36 17 1 Burner assembly dismantling 36 17 2 Heat exchanger dismantling 37 17 3 Pump dismantling 37 17 4 Bypass valve dismantling 38 17 5 Expansion tank dismantling 38 18 UTILIZATION 38 23 SUP...

Страница 5: ...er preventive servicing failure correction and repair are effectuated only by a specialized service organization The boiler is not unappropriated for use for people including children with low intelle...

Страница 6: ...lothes that constrain breath 4 Give household ammonia to smell 5 To cover warmly but not letting to fall asleep Prehospital service at electricity impact must be provided immediately if possible at th...

Страница 7: ...water flow for switching the boiler on l min 2 5 Minimal water flow for switching the boiler off l min 1 5 Specific water consumption D dm3 min 11 6 Mass consumption of combustion products g s 17 0 1...

Страница 8: ...te pipes mm 80 80 User s Manual 2 3 Overall and connection dimensions A Heating circuit output Cold water inlet G1 2 G3 4 Heating circuit inlet G3 4 reverse DHW output G1 2 E Safety valve connection p...

Страница 9: ...2 Boiler s control panel In the left part of the control panel there is a pressure gauge indicating the pressure inside the heating circuit Water pressure in the heating circuit must be not lower tha...

Страница 10: ...ence of flame on the burner Standby mode Boiler in the DHW standby mode Boiler operating in the DHW mode Boiler in the heating standby mode Boiler operating in the heating mode Error code reset reques...

Страница 11: ...ions User s Manual 3 2 3 Combined mode In the combined mode the boiler operates both for heating and DHW While operating in this mode the symbols and are shown on display If there is no water flow in...

Страница 12: ...ong term and failure free boiler operation and to keep its operational characteristics it is necessary to regularly effect the examination treatment and technical service of the boiler Examination and...

Страница 13: ...ystem and combustion products outlet must be checked for air tightness 9 Water flow in DHW supply system must be enough for switching the DHW mode on 10 Checking of the heating system in order to dete...

Страница 14: ...what would lead to reduction of its working lifespan Water chemical makeup requirements are indicated in section 10 page 19 Presence of rust dirt and other depositions in the heating system leads to...

Страница 15: ...air 8 3 Connecting the boiler to the gas system In accordance with p 7 SP 62 13330 2011 the connection of the gas line to the boiler should be made with metal pipes steel and copper and heatproof mult...

Страница 16: ...ial pipe see p 9 1 page 15 or two separate pipes see p 9 2 page16 to the upper part of the wall hung boiler with further output of them from the premise Herewith the pipes must comply with the followi...

Страница 17: ...d turn the butterfly damper invertedly and fix Using separate pipes it is necessary to additionally take into account the following The total maximum pipe length must not exceed 25 m Each 90 branch pi...

Страница 18: ...separate pipes of smoke exhauster and air duct by means of channel separator 8023 10 000 CAUTION In order to install the channel separator 8023 10 000 onto the boiler you must have the following item...

Страница 19: ...sher4 and then the ring 5 on each screw see Scheme 9 6 Make sure that there are sealing rings 7 2 pcs placed on the inlet and outlet of the channel separator before further installation of the smoke e...

Страница 20: ...so that the pump completely removes the air from the heating system Herewith the pressure may reduce lower than 1 bar and the boiler will show the error 04 not enough water pressure in the heating ci...

Страница 21: ...from the contacts 26 and 27 to the contacts 28 and 29 Then you must effect the connection of interconnecting wires of the room thermostat to the terminal strip the thermostat s wires connection polar...

Страница 22: ...in p 10 3 1 The connecting instruction of the sensor is supplied together with it 10 3 4 Connection of a computer for diagnostics The electronic board provides a possibility of connecting a stationar...

Страница 23: ...3 2 4 page 9 3 Set rated power by turning on a function of gas analysis see p 13 3 2 page 27 4 Keep boiler in the CH mode within 1 minute 5 Check gas pressure in the control point It should be 1 kP 1...

Страница 24: ...screw 2 fastening screws self threading screw of the manifold to the front burner s bracket and with a turnkey 30 to unscrew a nut fixing a manifold to the gas pipe detailed description of removing th...

Страница 25: ...anger 5 burner block burner 6 ignition plug 7 sealed chamber 8 gas supply regulator 9 thermo relay 10 CH temperature sensor 11 Ionization plug 12 Bypass valve 13 Drain valve 14 DHW temperature sensor...

Страница 26: ...3 1 page 24 Mixing gas and air and ensuring uniform combustion of gas air mixture in the combustion chamber Igniter 23 Forming a spark on the ignition plug Ignition plug 6 To create a spark for igniti...

Страница 27: ...arameter by pressing a button 1 increasing or 2 value reducing Keep the button 1 or 2 pressed for increasing speed of changing parameter 9 Press button 5 in order to keep a set parameter value and com...

Страница 28: ...necessary for gas removal in case of previous fail start up 5 igniter 23 by the signal of the electronic board provides high voltage to the ignition plug 6 within 10 seconds sound of discharge is hear...

Страница 29: ...IR ELIMINATION 13 5 14 1 Error codes Stoppage of the boiler s operation caused by the refuse or faulty operation of any of its systems is accompanied by an appropriate error code displayed on the boil...

Страница 30: ...ssure switch tubes Replace tubes Electric circuit of air pressure switch is damaged Check electric circuit and pins Faulty air pressure switch pins of pressure switch should close at pressure drop fro...

Страница 31: ...rk of ignition plug slips on the edge of burner section or the shell of combustion chamber Bend the ignition plug or shell of combustion chamber allowing a spark to slip on the aperture area of the no...

Страница 32: ...stems in such connections where disassemble of water and gas pipes or in the places where water or gas leakage occur 4 Check air tightness of boiler s water and gas systems 5 Lubricate moving connecti...

Страница 33: ...DHW filter It is located in the DHW flow sensor and can be demounted by means of corkscrew or any other instrument 16 2 Boiler s operation check At every boiler s service it is necessary to check 1 Co...

Страница 34: ...witching off connect cable to the ionization plug back and pressing a button 6 RESET boiler will switch on automatically Flame detection is based on the principle of monitoring ionization current Ioni...

Страница 35: ...check whether a bypass pipe heats If bypass pipe is heated constantly it is necessary to clean a boiler s inlet water filter in CH line if filter is mounted and also in other heating areas where cont...

Страница 36: ...tem 3 Put a burner block off see section17 1 page36 4 disconnect cables from the thermo relay 4 see scheme 15 5 By means of the turnkey 30 to unscrew 2 nuts 1 of pipes fastening to the heat exchanger...

Страница 37: ...verse order 17 3 Bypass valve dismantling To dismount a bypass valve it is necessary 1 switch the boiler off see p 10 4 page 21 2 block inlet and output stop valve in the boiler drain the water out of...

Страница 38: ...system drain water out of the boiler if there are not stop valves drain water out of the whole heating system 3 shut a gas block valve 4 disconnect pipe connection from the CH DHW and gas 5 take a boi...

Страница 39: ...ed together with a clamp 0409001010 pos 58 thermo relay HD8 5FC 9 Pos 57 temperature sensor TP01AH1LQ pos 59 and copper spacers 8223 02 003 pos 60 Heat exchanger QF DSGLS L270 Applied together with th...

Страница 40: ...00 25 Output DHW pipe 7324 08 000 26 Inlet DHW pipe7324 09 000 27 pipe 7324 11 000 28 pipe 8223 00 003 5 0 1 5 L 360 mm 29 spacer 8223 01 004 30 spacer 8223 01 007 31 spacer 8023 00 003 G3 4 32 spacer...

Страница 41: ...DSGLS L270 62 Temperature sensor JXW 54 14 14 63 Temperature sensor JXW 54 18 18 Components of hydraulic group pos 6 Pos Designation Note 64 Pressure sensor 21000605300200 0 5 bar 65 DHW flow sensor...

Страница 42: ...0 G1 2 80 spacer 21 28 2 21000607900800 81 bracket 8 21000607000300 82 bracket 14 21000607000200 83 Bithermic manifold 21000607700900 84 Bypass valve HDS 15 300 21000607300500 85 Draining fitting 2100...

Страница 43: ...295 07 20 000 11 nozzles 0 79 mm LPG G30 3 family group 2 9 kP 95 nozzle 3295 07 20 005 19 1 31 mm NG G20 2 family group 1 3 kP nozzle3295 07 20 005 20 0 79 mm LPG G30 3 family group 2 9 kP 96 bar 822...

Страница 44: ...nal expansion membrane tank by connecting it to the return line by pass really close to the boiler In the tables presented below you can find water volume necessary for fulfilling elements of the heat...

Страница 45: ...for the boilers BaltGaz NEVALUX the initial pressure in the expansion tank should be at least 0 1 MP and not more than 0 3 MP Lower pressure can cause the boiler s operating failure To calculate the f...

Страница 46: ...re sensor 15 DHW temperature sensor 16 Ionization plug 17 Remote control option 18 jumper choosing gas type 19 connector of mounting a PC for boiler operating diagnostics 20 ground socket 21 fuse 2 pc...

Страница 47: ...e black Connector Pins Cables colour Cable Parameters Power supply 1 1 brown Power cable 220 V 50 Hz 2 blue Fan 4 12 blue Main cable 220 V 50 Hz 13 brown pump 3 3 blue Pump s cable 220 V 50 Hz 6 brown...

Страница 48: ...ue Gas supply regulator s cable 24 V 10 25 brown Temperature sensor CH 11 30 blue CH temperature sensor cable 10 kOhm at 25 31 blue Temperature sensor DHW 10 36 blue DHW Temperature sensor cable 10 kO...

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