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1.  GROUND INPUT

 

(ALTERNATOR #2) 

-  Connects 

regulator to system ground via alternator ground ter-

minal. BLACK wire included in Ford style plug. 

2.  GROUND INPUT (ALTERNATOR #1)

  -  Connects 

regulator to system ground via alternator ground ter-

minal. Loose BLACK wire included in regulator wiring 

harness or to second wiring harness. 

3.  POWER INPUT (ALTERNATOR #2) 

- Supplies power 

to operate the regulator and deliver field current to ex-

cite alternator. RED wire included in Ford-style plug.

4.  POWER INPUT (ALTERNATOR #1)

 - Supplies power 

to operate regulator and deliver field current to excite 

alternator. RED wire in second alternator harness. 

5.  IGNITION INPUT (ALTERNATOR #1)

 - Connects to a 

switched source of battery voltage (to ignition switch 

or oil pressure switch. BROWN wire in regulator wir-

ing harness.

6.  FIELD OUTPUT (ALTERNATOR #2)

 - Provides exter-

nal (P-type) alternator field control for the secondary 

alternator. BLUE wire in secondary wiring harness.

7.  FIELD OUTPUT (ALTERNATOR #1)

 - Provides  ex-

ternal (P-type) alternator field control for the primary 

alternator. BLUE wire in regulator wiring harness.

8.  ALT. TEMP. #1 (-)

 - For use with optional Alternator 

Temperature Sensor (MC-TS-A). 

9.  ALT. TEMP. #1 (+)

 - For use with optional Alternator 

Temperature Sensor (MC-TS-A). Sensor lug connects 

to  rear  case  bolt  of  alternator,  enabling  regulator  to 

monitor and react to alternator over-temperature con-

dition. USE CARE TO ENSURE COR-

RECT  PIN  POLARITY  WHEN  CON-

NECTING  SENSOR  CABLE  TO  THE 

REGULATOR.

10. BAT. TEMP. #1 (-)

  -  For  use  with  op-

tional  Battery  Temperature  Sensor 

(MC-TS-B).

11.  BAT. TEMP. #1 (+)

 - For use with op-

tional  BATTERY  Temperature  Sensor 

(MC-TS-A).  Sensor  lug  connects  to 

negative battery post, enabling regula-

tor  to  monitor  and  respond  to  battery 

temperature condition. USE CARE TO 

ENSURE  POSITIVE  AND  NEGATIVE 

WIRES  ARE  CONNECTED  TO  THE 

APPROPRIATE REGULATOR TERMI-

NAL.

12. POSITIVE VOLTAGE SENSE

  -  Con-

nects  to  battery  being  charged.  Use 

RED fused pigtail connector (included) 

at  battery  end  of  user-installed  wire. 

The POSITIVE VOLTAGE SENSE wire 

MUST be connected for the regulator to 

work. 

13. DATA RX Capped. (Factory use only).
14. DATA TX Capped. (Factory use only).
15. STATOR IN

 - Connect to WHITE wire included in regu-

lator wiring harness. 

16. TACHOMETER OUT 

- Connect to tachometer sender 

wire  when  using  stator  output  to  provide  a  signal  for 

an electric tachometer. NOT REQUIRED when a me-

chanical tachometer is used.

17. ALT. #2 / BAT. #2 TEMP. (-) 

-  For  use  with  optional 

Alternator Temperature  Sensor  (MC-TS-A)  or  Battery 

Temperature Sensor (MC-TS-B). 

18. ALT. #2 / BAT. #2 TEMP. (+) 

- User selectable circuit 

can be used to temperature sense at a second alterna-

tor or a second battery bank. Requires either optional 

MC-TS-A  or  MC-TS-B  sensor  cable.  USE  CARE  TO 

ENSURE  POSITIVE  AND  NEGATIVE  WIRES  ARE 

CONNECTED TO THE APPROPRIATE REGULATOR 

TERMINAL. 

19. AUX. #1 LAMP

 - provides a source of ground under the 

following conditions: Full Field (the alternator is work-

ing at full power), Small Engine Mode (the regulator is 

being  controlled  at  50%  field  output),  or  Equalization 

Mode. Connect to negative terminal of audible alarm or 

lamp. 500 mA maximum.

20. DASH LAMP

 - provides a source of ground under the 

following  conditions:  Low  charging  voltage  (<12.5V), 

high charging voltage (>15.5V), high alternator temper-

ature  (>105°C),  or  high  battery  temperature  (>52°C). 

500 mA maximum.

MC-612-DUAL Regulator Terminal Layout

- 3 -

2

1

3
4

5

7

6

Содержание MAX CHARGE MC-612-DUAL

Страница 1: ...ternators are being used to charge the same large battery bank The MC 612 DUAL provides two field output connectors two power input connectors and two system ground connections making it pos sible to...

Страница 2: ...rom inverters transmitters and other sources of RF noise convenient access and readability of the display The regulator wiring harness is 54 inches long providing a three to four foot radius for mount...

Страница 3: ...BATTERY Temperature Sensor MC TS A Sensor lug connects to negative battery post enabling regula tor to monitor and respond to battery temperature condition USE CARE TO ENSURE POSITIVE AND NEGATIVE WI...

Страница 4: ...switch or to the wire in the existing engine wiring loom that delivers switched voltage from the ignition switch In some cases an oil pressure switch may be used to activate the regulator In either ca...

Страница 5: ...e 1 4 spade terminal from the terminal 12 pin Crimp the spade terminal to the sense wire and reconnect the spade to the 12 terminal pin Data TX and RX Terminals 13 and 14 Are currently for factory use...

Страница 6: ...gramming features Included with the regulator is a small screwdriver that doubles as the regulator s programming tool A small magnet embedded in the tip of the screwdriver s handle allows the user to...

Страница 7: ...ds the bulk charge time by an additional six minutes and compares real time to target values This will re occur until all values are met 5 Ramps down to Absorption voltage 6 Absorption Charge Regulato...

Страница 8: ...code Indicates temperature setpoint for ambient alternator and battery temperatures Followed by degrees celsius Indicates in millivolts the voltage value used to control voltage compensation for batt...

Страница 9: ...AgL Optima OPS as well as a factory default program UFP and a program for systems with voltage sensitive halogen equipment HAL Programming can be accomplished whenever the regulator is activated Syste...

Страница 10: ...16 and 17 Programming For Secondary Alternator OR Regulator Temperature Sensor The regulator allows the user to select between the use or a second battery temperature sensor or a second alternator tem...

Страница 11: ...ues for that mode will begin to scroll in the opposite direction Continue to HOLD until the desired value is displayed 4 REMOVE the magnet from the RED dot The mode indicator will be displayed again f...

Страница 12: ...indicated Field Threshold Bulk To Absorption Controls the criteria the regulator uses to determine how hard the alternator has to be working to stay in calculated bulk charging mode Factory set at 67...

Страница 13: ...at s capable of providing a signal to a user supplied and installed audible or visual alert to indicate the following while the regulator is in operation Small Engine Mode is activated Regulator is at...

Страница 14: ...tery Sense wire and there is zero or an unexpected voltage reading at the BLUE wire contact our technical support staff at 360 435 6100 or e mail us at balmar balmar net If all voltages at the regulat...

Страница 15: ...tery side of the isolator if an isolator is in use Use a SHIELDED alligator clip for post attachment Unintentional contact between the alligator clip and the alternator case could result in damage to...

Страница 16: ...eplacement In order to expedite warranty claims more efficiently BALMAR asks that prior to returning a defective product for repair you call their customer service department for a warranty return aut...

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