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Interconnection Box

There is no interconnection box or junction box provided with the Director Jr. because all of the electronics are 

contained in the console. A multiwire cable is provided to connect in any convenient wiring box.

Impulse Meter

An impulse meter is used in the system to measure the amount of fluid dispensed. This meter is actually a 

simple flow meter that is installed in the fluid line. Inside the impulse meter is a rotating cam that actuates a 

small microswitch that sends electrical impulses to the console. This meter can measure in quarts, pints, liters 

or gallons. 

INSTALLATION

General

T

o determine the installation requirements for a Director Jr. system(s), certain factors need to be established. 

In general, these factors will determine how much material such as cable wire, fluid lines, pumps, and etc. will 

be needed. Answers to these questions below will help determine your material requirements.

1.  Determine how many fluid types are to be dispensed. This will determine how many Director Jr. systems  

will be needed.

2.  The number of reels or oil bars and solenoid valves needed will be determined by the number of stations  

to be serviced.

3.  Decide where to locate the console(s), the reels, and oil bars, and the fluid supply tanks. Once these  

locations are established, the lengths of wire, cable, and fluid lines can be determined.

A pressure relief valve at the fluid supply point is mandatory for protection of the system and 

personnel, and to maintain the warranty in effect. Relief Kit 3120-085 (1/2” NPT) or 3120-086 (3/4” 

NPT) will protect the system from possible overpressure damage. Excess fluid pressure above 

850 psi (56 bar) is relieved. Relief over flow is directed back into the supply container to reduce 

the risk of equipment damage or serious bodily injury.

WARNING

!

Plumbing

T

he Director Jr. system is a custom assembly tailored to specific needs depending on the relative position of 

equipment, the number of products controlled and the number of stations for each product. To control a prod-

uct which will be monitored, an electric impulse meter will be installed in the main hydraulic line coming from 

the pump or source of fluid supply, (Figure 1, Item 6). The meter has 1/2” female pipe threads at both inlet 

and outlet. It is recommended that the meter be installed on a rigid line which will give it support. It is recom-

mended that a flexible hose be attached between the pump and the meter. This will allow for slight movement 

or flexing of the inlet line.

To make sure the system is as tamper proof and inconspicuous as possible, the impulse meter can be 

installed at any point in the hydraulic line between the fluid source and the first branch of the system. In this 

case a short length of hose at one end is suggested to simplify the piping hook-up. A careful study of the floor 

plan of the building where the system is to be installed should be made to determine the best location for this 

meter, considering ease of installation and length of wiring to the console.

5

Содержание Director Jr. 3110-031

Страница 1: ...ume will be less This condition is a result of the unshielded wiring picking up stray signals from adjoining electrical wires and or electrical equipment If unshielded wiring is used the condition des...

Страница 2: ...NT Pressure Relief Procedure Follow this procedure whenever you shut off the pump when checking or servicing any part of the system and when installing cleaning or changing any part of the system 1 Di...

Страница 3: ...Console Setup 8 Pulse Calibration Factor 9 Post Installation Check 10 Operational Check 10 Operation Instructions 10 Normal Operation 10 Totalizer Operation 11 Key lock Operation 11 Ready Light Operat...

Страница 4: ...ber of fluids to be dispensed Each unit is completely self contained The units of measure can be set to quarts pints liters or gallons The voltage controlling the solenoid valves and the impulse meter...

Страница 5: ...provide and maintain sufficient line pressures and fluid volumes for most systems system plumbing length will dictate pump ratio required 6 Impulse Meter 3120 114 Electric impulse meter measures the...

Страница 6: ...s mandatory for protection of the system and personnel and to maintain the warranty in effect Relief Kit 3120 085 1 2 NPT or 3120 086 3 4 NPT will protect the system from possible overpressure damage...

Страница 7: ...arger Normally the 24 VDC wiring can be run around the overhead structure of the building with out using conduit This wire should be clamped or secured to the structure in such a way that it is not su...

Страница 8: ...tempting to operate the system a careful check should be made of all wiring to assure that all connections are secure and that no frayed leads cause an unwanted connection between terminals or leads C...

Страница 9: ...d with a delay of 2 seconds normal operation display see image 1 below First Digit Unit of Measure Pulses Per Unit after 6 2016 Pulses Per Unit before 6 2016 0 Quarts 310 155 G Gallons 1242 621 P Pint...

Страница 10: ...oll between Quarts Gallons Pints and Liters Press the SET button to enter edit mode The Pulse Calibration Factor will begin flashing Use the Up arrow key to change the numerical values from 0 to 5 1 t...

Страница 11: ...each station is enabled and the lines pressurized check for leaks NOTE Leakage not only causes a mess and a loss of product but it will also cause erroneous control of the amount of the product delive...

Страница 12: ...rts of oil to a car He contacts his supervisor who will enable the Director Jr to meter the required oil The supervisor would perform the following steps 1 Assure that the Director Jr has power 2 Push...

Страница 13: ...he console with a lint free cloth dampened with a mild detergent Do not pour or spray cleaner directly on the console DO NOT LET LIQUID ENTER THE CONSOLE 5 Check all switches and lamps for proper oper...

Страница 14: ...e power is turned off before removing any components or disconnecting any connections or wiring Symptom Cause Solution 1 No power at console Blown fuse Replace fuse Circuit breaker tripped Reset break...

Страница 15: ...e as specified Cable not connected or properly Plug in cable connector seated 6 Fluid does not cut off Impulse meter set up for the Check the impulse meter for the at the correct preset wrong units co...

Страница 16: ...r adjustment Parts List Key 832011 Fuse 1 amp 250V 833445 Cable only for 3110 031 832013 Associated Components Pressure Relief Kit 1 2 NPT 3120 085 Pressure Relief Kit 3 4 NPT 3120 086 Isolation Air V...

Страница 17: ...16 NOTES...

Страница 18: ...Balcrank Corporation Weaverville NC 28787 800 747 5300 800 763 0840 Fax www balcrank com SERVICE BULLETIN SB3101 Rev A 2 15 For Warranty Information Visit www balcrank com...

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