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Moisture Target Series 6 User’s Manual

Chapter 4. Service and Maintenance

Chapter 4. Service and Maintenance

4.1 Introduction

The

MTS 6

is designed to be maintenance and trouble free. However, because of severe process conditions and other

factors, minor problems may occur from time to time. Some of the most common problems and recommended

maintenance procedures are discussed in this chapter. If you cannot find the information you need in this chapter,

please consult Panametrics for help.

CAUTION!

Do not attempt to troubleshoot the MTS 6 beyond the instructions in this

chapter. If you do, you may damage the unit and void the warranty.

This chapter covers the following topics:

•

common problems

•

replacing/recalibrating moisture probes

•

cleaning the front panel

Proceed to the appropriate section to perform any of the above tasks.

4.2 Common Problems

If the

MTS 6

measurements read too wet or too dry, or if they do not make sense, there may be a problem with either

the probe or a process component. Use the descriptions of common problems in Table 3 on page 2 to troubleshoot

and solve such problems.

Содержание Panametrics MTS6

Страница 1: ...panametrics com Process Analyzers 910 291 E October 2021 Moisture Target Series 6 User s Manual...

Страница 2: ......

Страница 3: ...or more registered trademarks of Baker Hughes Company and its subsidiaries in one or more countries All third party product and company names are trademarks of their respective holders Process Analyze...

Страница 4: ...ii no content intended for this page...

Страница 5: ...t for each installation Auxiliary Equipment Local Safety Standards The user must make sure that he operates all auxiliary equipment in accordance with local codes standards regulations or laws applica...

Страница 6: ...nd the environment In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources we encourage you to use the appropriate take back sy...

Страница 7: ...Accessing the Menus 34 3 1 3 Entering Numeric Values 35 3 2 Setting Up the Display 36 3 2 1 Selecting Primary Units 36 3 2 2 Setting Decimal Places 37 3 2 3 Contrast 37 3 3 Setting Up the Output 38 3...

Страница 8: ...70 3 6 11 Setting a Constant DP C Offset 71 3 7 Viewing System Information 72 3 7 1 Checking the ID 72 3 7 2 Checking the Status 72 3 7 3 Checking the Software Version 72 3 7 4 Checking the Probe 72...

Страница 9: ...ent The MTS6 accepts any calibration range provided with Panametrics probes see Chapter 5 Specifications for more information It comes equipped with two standard alarm relays one fault alarm relay and...

Страница 10: ...ith the process The MTS6 uses any Panametrics M Series see Figure 2 or a VeriDri probe see Figure 3 to measure dew point temperature in C or F The sensor assembly is secured to the probe mount and is...

Страница 11: ...mple system installing the probe into the sample system wiring the input power wiring the probe and alarm connections WARNING To ensure safe operation the MTS6 must be panel mounted and operated as de...

Страница 12: ...by switch S1 on the main PC board Complete these steps to check or reset switch S1 see Figure 8 WARNING Never connect line voltage or any other power input to the recorder output terminals 1 Make sure...

Страница 13: ...nstallation Figure 6 Sliding the Cover Back Figure 7 Lifting the Cover 4 Locate switch S1 see Figure 8 highlighted area CAUTION Use proper ESD grounding prior to changing the switch 5 Set switch S1 to...

Страница 14: ...Chapter 2 Installation 6 Moisture Target Series 6 User s Manual Figure 8 Switch S1 on the Main PC Board 6 After setting the switch replace the cover and reinsert the rear enclosure screw...

Страница 15: ...d flat panel using the panel gasket and both mounting brackets provided 2 3 1 Basic Mounting To mount the MTS6 in a panel with a basic 94 mm 3 69 x 46 mm 1 81 opening refer to the following figures an...

Страница 16: ...Cutout 4 Behind the panel insert the mounting brackets into the side holes provided see Figure 12 Figure 12 Installing the Mounting Brackets 5 Hold the chassis and lock each mounting bracket in place...

Страница 17: ...ion 2 3 2 Adapter Plate Mounting Some customers may need to retrofit an MTS6 into a cut out sized for Panametrics s previous OEM panel mount hygrometers MTS5 MTS4 or PanaDry models The previous genera...

Страница 18: ...nstalling the Adapter Plate Gasket 2 Fit the adapter plate into the panel cutout see Figure 17 Figure 17 Inserting the Adapter Plate 3 Behind the panel place the metal backing plate over the four adap...

Страница 19: ...compression and tighten the nuts until the gap is 0 032 0 002 Figure 19 Securing the Assembly to the Panel Figure 20 Plate Assembly Mounting Complete Now mount the MTS6 using steps 1 6 in Basic Mounti...

Страница 20: ...Chapter 2 Installation 12 Moisture Target Series 6 User s Manual Figure 22 MTS6 Installation with Adapter Plate Front 2 4 Mounting the Sample System Figure 23 Typical Sample System...

Страница 21: ...obe is mounted in a cylindrical container called the sample cell which is included as part of your sample system Standard M2 probes and VeriDri probes are mounted into the sample system or process lin...

Страница 22: ...cable WARNING To ensure safe operation the MTS6 must be installed and operated as described in this manual Also be sure to follow all applicable local safety codes and regulations for installing elec...

Страница 23: ...Moisture Target Series 6 User s Manual 15 Chapter 2 Installation Figure 27 MTS6 Wiring Diagram...

Страница 24: ...igure 30 on page 17 and complete the following steps 1 Insert the end of probe cable with the bayonet type connector onto the probe and twist the shell clockwise until it snaps into a locked position...

Страница 25: ...Target Series 6 User s Manual 17 Chapter 2 Installation Figure 30 Bottom Connector Removed Figure 31 Making Probe Cable Connections to the Connector Figure 32 Reinserting the Connector into the Termin...

Страница 26: ...ri cable connect the probe to the lower terminal block pins 10 11 12 and 13 on the back of the MTS6 see Table 1 and Figure 35 and Figure 36 on page 19 IMPORTANT To maintain good contact at the termina...

Страница 27: ...tom Connector Removed Figure 35 Wiring the Cable to the Connector Figure 36 Reinserting the Connector into the Terminal Block Note When there is a No Link error for the VeriDri check the wiring to ens...

Страница 28: ...gle pole double throw contact set that contains the following contacts Normally Open NO Common C Normally Closed NC 2 6 4 1 Connecting the High Low Alarms A and B IMPORTANT Ensure that the power is of...

Страница 29: ...2 works in the opposite way The alarm is energized to close the contact during ordinary operation and the alarm is de energized to open the contact when there is a fault IMPORTANT Ensure that the pow...

Страница 30: ...e Installed 2 6 6 Installing the DC Power Cable The DC power cable with 14 to 26 AWG wires is supplied by the customer Use the following instructions to connect the cable to the MTS6 Figure 40 MTS6 Re...

Страница 31: ...r of the DC power cable by approximately 3 8 3 Insert each wire into the appropriate slot and chassis and tighten each screw to secure them in place IMPORTANT Ensure that the chassis ground connection...

Страница 32: ...Chapter 2 Installation 24 Moisture Target Series 6 User s Manual...

Страница 33: ...e unlocked To unlock the screen press Cancel Enter Cancel Note In most instances use the Enter key to save an entry and or move ahead to the following screen use the Cancel key to reject an entry and...

Страница 34: ...ght arrow keys to select the digit to change The digit selected will be indicated with a Use the up and down arrow keys to increment or decrement the digit Note If incrementing or decrementing a digit...

Страница 35: ...play and press Enter The following screen appears 3 2 1 Selecting Primary Units To select units for the primary display select Unit Select and press Enter The following screen appears Use the arrow ke...

Страница 36: ...mal symbol if possible Use the arrow keys to change the number of decimal places and press Enter or press Cancel if no changes are necessary The screen returns to the Display Menu 3 2 3 Contrast To mo...

Страница 37: ...screen appears 3 3 2 Selecting Output Units From the Output Menu select Units and press Enter The following screen appears Use the arrow keys to select the unit type and press Enter The screen returns...

Страница 38: ...r to save or Cancel to keep the previous value and return to the Output Menu 3 3 4 Changing the Upper Output Span To adjust the upper output span from the Output Menu select Upper and press Enter A sc...

Страница 39: ...will appear Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Press Enter to save or Cancel to keep the previous va...

Страница 40: ...l cause the MTS6 to output 20 000 mA on the output being trimmed The output value should then be read using the connected recorder SCADA equipment or DVM Enter the value read from the connected equipm...

Страница 41: ...et up and press Enter The display returns to the Alarm Menu 3 4 2 Selecting Alarm Status To select the alarm status from the Alarm Menu select Status and press Enter The following screen appears Use t...

Страница 42: ...rchased PPMv mg m3 g m3 and kg m3 will be available 3 4 4 Selecting an Alarm Type To change the alarm type from the Alarm Menu select Type and press Enter A screen similar to the following appears Use...

Страница 43: ...6 User s Manual 35 Chapter 3 Operation and Programming 3 4 5 How the Alarm Types Work Figure 45 Example of Alarm Types Out Band Trip Trip In Band Reset Reset Upper Hysteresis Lower Setpoint Trip Reset...

Страница 44: ...nd down arrow keys to increase or decrease its value Press Enter to save or Cancel to keep the previous value and return to the Alarm Menu 3 4 7 Changing the Lower Alarm Span To adjust the lower alarm...

Страница 45: ...ow keys to select Reset or Trip and press Enter If Reset was selected the message Alarm is RESET appears If Trip was selected the message Alarm is Tripped appears Press Cancel to return to the Alarm M...

Страница 46: ...he arrow keys to select the unit to be represented by 1 and press Enter The screen returns to the Units to Log menu Note If the VeriDri probe is being used FH replaces MH Note If the ppmv software ver...

Страница 47: ...een returns to the Set Log Params menu 3 5 2 4 Setting Log Status Flags Note The flags used to identify the log status are as follows To turn log status flags on or off from the Set Log Params menu se...

Страница 48: ...e is any previous log running paused it will need to be closed Once closed the closed log file cannot be resumed To create a new log from the Manage Log Files menu select New Log and press Enter A scr...

Страница 49: ...r The following screen appears Select Resume and press Enter the screen returns to the Manage Log Files menu Note When a log is resumed the Manage Log Files menu displays the Pause Close option again...

Страница 50: ...w be removed from the MTS6 Note Physically removing the MicroSD card from the MTS6 without performing the eject routine below may result in data loss This will not result in damage to either the Micro...

Страница 51: ...ion 3 6 1 above Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Once the passcode has been entered press Enter and...

Страница 52: ...and press Enter The following screen appears To change the status of the range error alarm select Yes or No and press Enter The screen returns to the Fault Alarm menu Press Cancel to return to the Set...

Страница 53: ...Cancel to keep the previous value and return to the AutoCal Settings menu To accept or reject AutoCal select Cal Now and press Enter A screen similar to the following appears To accept AutoCal select...

Страница 54: ...ct Num of Points and press Enter The following screen appears Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Pres...

Страница 55: ...ase its value Press Enter to save or Cancel to keep the previous value and return to the Edit MH DP Cal menu 3 6 4 4 Setting the Dew Point Calibration To set up the dew point calibration highlight Edi...

Страница 56: ...Once the passcode has been entered press Enter and the following screen appears If you are using a VeriDri probe the FH DPCal will be highlighted Press Enter The following screen appears 3 6 5 1 Sele...

Страница 57: ...ss Cancel to return to the Read FH DP Calibration menu 3 6 5 3 Reading the DP Value To view the DP value highlight Read DP Value and press Enter The following screen appears The DP value is for viewin...

Страница 58: ...ues will alter the accuracy of the unit measurements To update calibration data from the Settings Menu select Cal Data and press Enter The following screen appears Note To access the Cal Data menu the...

Страница 59: ...d down arrow keys to increase or decrease its value Once the changes have been made press Enter The screen returns to the Edit Cal Refs menu 3 6 6 2 Setting the Calibration Low Reference To update low...

Страница 60: ...page 43 Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Once the passcode has been entered press Enter a screen si...

Страница 61: ...ft and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Once the passcode has been entered press Enter and the following screen appe...

Страница 62: ...n arrow keys to increase or decrease its value Press Enter to save or Cancel to keep the previous value and return to the previous menu 3 6 8 3 Setting the k x PPMv Multiplier To set the k x PPMv mult...

Страница 63: ...wing screen 3 6 9 1 Setting the Hour To change the hour select Hour and press Enter The following screen appears Use the left and right arrow keys to select each digit to be changed and the up and dow...

Страница 64: ...and press Enter The following screen appears Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Press Enter to save...

Страница 65: ...l default the output and alarm settings to DPC Also the default fault trip point values will be set along with the default output range values From the Settings Menu select Probes and press Enter The...

Страница 66: ...ise they will work only within the calibrated range of the sensor Note Use the following procedure to set the DP C Offset From the Settings Menu select DpC Offset and press Enter The following screen...

Страница 67: ...About MTS6 menu press Cancel 3 7 2 Checking the Status To check the status of the MTS6 from the About menu select Status and press Enter A screen similar to the following appears The information incl...

Страница 68: ...the Probe To check the probe details from the About menu select Probe and press Enter A screen similar to one of the following appears Data when using an M Series probe To return to the About MTS6 men...

Страница 69: ...enu select Wiring and press Enter A screen similar to the following appears To return to the Main Menu press Cancel twice 3 8 Locking the Menu To lock the ability to make changes to the menu select LO...

Страница 70: ...Chapter 3 Operation and Programming 62 Moisture Target Series 6 User s Manual Your passcode is 2719 Please remove this page and put it in a safe place for future reference...

Страница 71: ...apter please consult Panametrics for help CAUTION Do not attempt to troubleshoot the MTS 6 beyond the instructions in this chapter If you do you may damage the unit and void the warranty This chapter...

Страница 72: ...t time for the system to equilibrate Response Reads too wet during dry down conditions or too dry in wet up conditions Action Change the flow rate A change in dew point indicates the sample system is...

Страница 73: ...Moisture Target Series 6 User s Manual 65 Chapter 4 Service and Maintenance...

Страница 74: ...anel When necessary use the procedure below to clean the front panel You will need the following Clean lint free cloth Cleaning solution soap and warm water To clean the front panel 1 Moisten the clot...

Страница 75: ...s are available for the high low alarms set to trip at any level within the range of the instrument and programmable from the front panel Alarm Setpoint Repeatability 0 1 C dew point MicroSD Supports...

Страница 76: ...egree II 5 2 Moisture Measurement Sensor Type thin film aluminum oxide moisture sensor probe Moisture Probe Compatibility compatible with all Panametrics M Series aluminum oxide moisture probes and Ve...

Страница 77: ...Moisture Target Series 6 User s Manual 69 Chapter 5 Specifications Accuracy 2 C from 65 to 60 C 3 C from 110 to 66 C Repeatability 0 5 C from 65 to 60 C 1 0 C from 110 to 66 C...

Страница 78: ...Chapter 5 Specifications 70 Moisture Target Series 6 User s Manual...

Страница 79: ...Chapter A Outline and Installation Drawings Moisture Target Series 6 Hygrometer User s Manual71 Chapter A Outline and Installation Drawings...

Страница 80: ...get Series 6 Hygrometer User s Manual Figure 46 MTS6 Outline and Mounting ref dwg 712 1550 121 78 4 79 92 60 3 65 118 38 4 66 5 50 22 57 2 24 104 4 09 45 1 77 93 60 3 69 46 1 81 Notes 1 Dimensions are...

Страница 81: ...Hygrometer User s Manual73 Figure 47 MTS6 Optional Adapter Plates ref dwg 705 1297 82 3 23 150 5 91 93 3 66 46 1 81 A A 123 4 84 55 2 17 138 5 43 75 2 95 NUT 4X M3 GASKET METAL PLATE BEZEL 18 0 71 8...

Страница 82: ...ef dwg 702 1015 DC Power Terminal Block 1 2 3 NO NC NO NC NO NC C C C FAULT ALARM ALARM A ALARM B RTN OUT GREEN RED C D PROBE BLUE BROWN BLACK WHITE 10 11 12 13 14 15 16 17 18 VERIDRI AC UNIT DC UNIT...

Страница 83: ...Chapter B Menu Maps Moisture Target Series 6 Hygrometer User s Manual93 Chapter B Menu Maps...

Страница 84: ...Eject Card AutoCal Fault Alarm Cal Data MH DP Cal Edit DP C Select Cal Point Edit MH Passcode Protected DP F Status Type Set Fault Alarm OFF ON Fault Relay Alarm on Range Error TRIPPED RESET Passcode...

Страница 85: ...Set Fault Alarm OFF ON Fault Relay Alarm on Range Error TRIPPED RESET Passcode Protected Options Yes No Fault Alarm is Test Reset Trip Select Status Set Alarm Status OFF ON Units Select Unit Type DP C...

Страница 86: ...Chapter B Menu Maps 96Moisture Target Series 6 Hygrometer User s Manual no content intended for this page...

Страница 87: ...ore removing the MicroSD Card refer to section 3 5 4 Ejecting the SD Card on page 42 to first stop the data log 1 Locate the memory card in the lower center of the rear panel and pull the flexible cov...

Страница 88: ...98Moisture Target Series 6 Hygrometer User s Manual 2 Push in the memory card until it clicks and pull it from the MTS6 chassis see Figure 53 and Figure 54 Figure 53 Pushing in on the MicroSD Card Fi...

Страница 89: ...d Moisture Target Series 6 Hygrometer User s Manual99 3 Plug the memory card into a card reader and insert the reader into a computer see Figure 55 and Figure 56 Figure 55 Plugging the Reader into a P...

Страница 90: ...ure Target Series 6 Hygrometer User s Manual C 2 Accessing the Files 1 From the PC open My Computer and find the device see Figure 57 Figure 57 Locating the Device 2 Click on Removable Disk and a scre...

Страница 91: ...r C Reading the MicroSD Card Moisture Target Series 6 Hygrometer User s Manual101 Figure 58 List of Log Files 3 Click on the desired file and a screen similar to Figure 59 appears Figure 59 Log File N...

Страница 92: ...e MicroSD Card 102Moisture Target Series 6 Hygrometer User s Manual 4 Log files can be opened with a text editor Open Excel and select Open Figure 60 Importing Log Files to Excel Figure 61 Selecting t...

Страница 93: ...es 5 Open the file by clicking twice on the number Note Ensure that the file type equals all types The following screen appears see Figure 62 Figure 62 Excel Import Wizard 1 6 Follow the directions on...

Страница 94: ...ding the MicroSD Card 104Moisture Target Series 6 Hygrometer User s Manual Figure 63 Excel Import Wizard 2 7 Set the desired data delimiters and click on Next The following screen appears see Figure 6...

Страница 95: ...e Target Series 6 Hygrometer User s Manual105 Figure 64 Excel Import Wizard 3 8 Select each column and set the data format for it see Figure 64 9 When the setup is complete click on Finish and a scree...

Страница 96: ...Chapter C Reading the MicroSD Card 106Moisture Target Series 6 Hygrometer User s Manual Figure 65 Successful Excel Import The log file is now properly formatted for graphing or analysis...

Страница 97: ...where no hazardous live wires are exposed See Figure 49 for dimensions Figure 49 MTS6 Non Enclosure Package Outline ref dwg 712 1687 2 Ground the MTS6 baseplate using the provided ground lug 3 Connec...

Страница 98: ...76 Moisture Target Series 6 User s Manual...

Страница 99: ...uropean Compliance 83 F Fault Alarm Connecting 29 Description 29 Setting 54 Setting Options 56 Testing 56 Fault Relay Type Setting 55 G Gasket 9 Adapter Plate 12 I ID Checking 72 Information Setting 5...

Страница 100: ...Recorder Output Wiring 4 Replacing the Probe 79 Return Policy 96 S Safety Auxiliary Equipment iii General Issues iii Personal Equipment iii Sample Cell 17 Sample System Mounting 17 SD Card Ejecting 5...

Страница 101: ...termines that the equipment was defective the warranty period is one year from delivery for electronic or mechanical failures one year from delivery for sensor shelf life If Panametrics determines tha...

Страница 102: ...f Panametrics Sensing instructs you to send your instrument to a service center it must be shipped prepaid to the authorized repair station indicated in the shipping instructions 3 Upon receipt Paname...

Страница 103: ...61326 2 3 2006 EN 61010 1 2012 Overvoltage Category II following the provisions of the 2004 108 EC EMC and 2006 95 EC Low Voltage Directives The unit listed above and any ancillary equipment supplied...

Страница 104: ...Warranty 2 Moisture Target Series 6 User s Manual no content intended for this page...

Страница 105: ......

Страница 106: ...uct and company names are trademarks of their respective holders 910 219 E Customer Support Centers U S A The Boston Center 1100 Technology Park Drive Billerica MA 01821 U S A Tel 800 833 9438 toll fr...

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