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Chapter 1. General information

1.1  Theory of operation

The 

PanaFlow Z1G/Z2G Process Gas Flowmeter

 system uses 

ultrasonic transit-time technology. A brief description of 

transit-time theory follows. For more information about the 

theory, and the use of Panametrics ultrasonic flow meters for 

measuring flow, please refer to 

Ultrasonic Measurements for 

Process Control

 by L.C. Lynnworth (Academic Press, 1989).

1.1.1  Transit-time method

The transit time technique uses a pair of transducers, with 

each transducer alternately sending and receiving coded 

ultrasonic signals through the fluid. When the fluid is flowing, 

signal transit time in the downstream direction is shorter 

than in the upstream direction. The difference between 

these transit times is proportional to the flow velocity. The 

PanaFlow Z1G/Z2G Process Gas Flowmeter 

measures this 

very small time difference and, using various digital signal 

processing techniques combined with programmed pipe 

parameters, determines the flow rate and direction.

1.1.2  Transducers

When in a transmit cycle, transducers convert electrical 

energy into ultrasonic pulses and then convert the ultrasonic 

pulses back to electrical energy when in a receive cycle. In 

other words, they act like loudspeakers when transmitting 

the signal and like microphones when receiving it. They 

perform the actual data transmission and collection, thus 

interrogating the flow.

1.2  Multi-path design

Multi-path ultrasonic flow meters are designed to 

accommodate more than one pair of transducers to 

interrogate the flow field in different locations and more 

accurately determine the actual flow rate. The 

PanaFlow 

Z1G/Z2G Process Gas Flowmeter

 system is available in 

either a 1-Path or 2-Path configuration. For the 2-Path 

configuration, the measurement paths are located either at 

Diametrical path or at Midradius configurations. In addition 

to the flow transducers, the 

PanaFlow Z1G/Z2G Process Gas 

Flowmeter 

can befitted with optional 

temperature 

and 

pressure

 transducers to permit mass flow measurements.

1.3  Flow profile

One of the main factors affecting an ultrasonic flow 

measurement is the flow profile. If the flow profile is known, 

mathematical modeling of the flow and the relationships 

between the raw data of the two paths can be made. 

Maintaining a constant flow-profile shape across all flow 

velocities, pipe sizes and upstream flow disturbances can 

be difficult. For this reason, Panametrics has tested the 

PanaFlow Z1G/Z2G Process Gas Flowmeter 

under various 

conditions in an effort to determine its operational limits.

1.4 Unpacking

The 

PanaFlow Z1G/Z2G Process Gas Flowmeter 

is typically 

packaged in a wooden crate, the size of which will depend 

on the size of product ordered. The flowcell is secured by 

several 2x4 wood blocks to prevent shifting during transit. 

Simply remove these 2x4 braces to unpack the system. For 

local-mount systems the transmitter electronics enclosure 

is installed directly on top of the flowcell via an adapter. 

For remote-mount systems the transmitter electronics 

enclosure and the remote cable may ship in a separate 

package.

1.5 Inspection

Prior to installation, inspect all materials to be used in the 

installation:

•  Gaskets

 - check for cracks, tears and over compression

•  Nuts and Bolts

 - check for damaged threads and for 

debris

•  RF Flange Faces

 - check for damage to serrations that 

may cause gaskets to not seal properly.

In general, check for anything that may prevent safe 

operation of the equipment.

IMPORTANT:

If pipes are shipped pre-assembled as a single section, 

care should be taken to inspect and check the bolts and 

gaskets.

2

Содержание PanaFlow Z1G

Страница 1: ...PanaFlow Z1G Z2G User s manual 910 321 Rev A...

Страница 2: ...ii...

Страница 3: ...PanaFlow Z1G Z2G Panametrics gas ultrasonic volumetric flow meter User s manual 910 321 Rev A July 2021 iii...

Страница 4: ...no content intended for this page iv...

Страница 5: ...ter tag plate 4 Chapter 2 Installation 6 2 1 Introduction 6 2 2 Lifting instructions 6 2 3 Flowcell location guidelines 7 2 4 Making the electrical connections 7 2 4 1 Wiring the line power 8 2 4 2 Wi...

Страница 6: ...PanaFlow Z1G Z2G process gas flowmeter LCD display 23 4 4 The optional PanaView display 24 4 5 Taking measurements 24 4 5 1 Programming the LCD display 24 4 5 2 Programming the PanaView display 26 4 5...

Страница 7: ...nd on our website at the following link https www bakerhughesds com sales terms conditions Typographical conventions Note These paragraphs provide information that provides a deeper understanding of t...

Страница 8: ...ure that unauthorized personnel cannot gain access to the operation of the equipment Environmental compliance RoHS The PanaFlow Z1G Z2G Process Gas FlowMeter fully complies with RoHS regulations Direc...

Страница 9: ...no content intended for this page 1...

Страница 10: ...Path or 2 Path configuration For the 2 Path configuration the measurement paths are located either at Diametrical path or at Midradius configurations In addition to the flow transducers the PanaFlow Z...

Страница 11: ...anges material list WCB LCB CF8 CF8M CK3MCuN CD3MWCuN 2 Transmitter Electronics 3 Magnetic Stylus for Transmitter Keypad 4 Mounting Adapter Transmitter for local mount only 5 Transducers Inserts The m...

Страница 12: ...e The Specification Tag Plate see Figure 3 contains information pertaining to the build and test of the spool such as spool nominal size flange rating wall thickness material dry weight including tran...

Страница 13: ...to the transmitter and includes the configuration per the model information detailed on the Model Tag Plate This tag plate also contains the hazardous area certification information for the transmitt...

Страница 14: ...d as described in Appendix A CE Mark Compliance and High Noise Environments 2 2 Lifting instructions Use proper lifting techniques when moving the PanaFlow Z1G Z2G Process Gas Flowmeter No lifting hoo...

Страница 15: ...of conformity and EC type design certificates Make sure the difference between the inside diameter of the pipe and that of the PanaFlow Z1G Z2G Process Gas Flowmeter does not exceed 0 5 as changes in...

Страница 16: ...length 0 5 in 1 cm shorter than the ground lead This ensures that the ground lead is the last to detach if the power cable is forcibly disconnected from the meter 2 Install a cable clamp in the condu...

Страница 17: ...Process Gas Flowmeter is equipped with a standard RS485 serial interface This serial port will be used to communicate with PC DCS system In addition the PanaFlow Z1G Z2G Process Gas Flowmeter can rec...

Страница 18: ...set screw IMPORTANT Prior to use the option card must be set up and calibrated For more specific instructions on particular option cards proceed to the appropriate section s that follow 2 4 5 1 Wirin...

Страница 19: ...mends using 24 gauge 24 AWG twisted pair wire with a characteristic impedance of 120 and 120 termination at each end of the communications line Note The Modbus option card provides its own RS485 conne...

Страница 20: ...W A A 0 52 13 DETAIL A 3 4 NPT 1 4 20 UNC 2B 1 50 1 00 0 28 7 0 25 6 4PLCS 10 32 EXTERNAL GROUND SCREW 7 PLCS 3 4 NPTF 52 98 208 38 NOTES 1 ALL DIMENSIONS ARE REFERENCE 2 WEIGHT 10 LB 4 5 KG AL 25 DET...

Страница 21: ...Figure 12 Remote mount electronics transducer and preamplifier wiring ref dwg 702 731 732 13...

Страница 22: ...TION LINE POWER CONNECTION NEUTRAL CONNECTION EARTH GROUND CONNECTION 1 CH1UP CH1 TRANSDUCER CONNECTION TERMINAL BLOCK 3 CH1RTN 2 CH1RTN 4 CH1DN PIN 1 PIN 3 2 1 CH2UP CH2 TRANSDUCER CONNECTION TERMINA...

Страница 23: ...12 10 7 8 6 5 3 4 Pin 1 2 12 11 10 9 8 7 2 4 5 6 3 Pin 1 N R A H F T I C O NOTE R RTD Input A Standard Alarm H Hermetic Alarm F Frequency Output T Totalizer Output I Current Input C Current Output O...

Страница 24: ...les Display text output and graphs of live measurement data Create custom templates for displaying text graph and log data Interface with multiple Panametrics instruments This chapter focuses on progr...

Страница 25: ...wing steps 1 In the Keypad Program scroll to PROG and press 2 In the PROG menu scroll to GLOBL and press 3 In the Global PROGRAM menu scroll to SYSTM and press 4 Scroll to the desired System Units sel...

Страница 26: ...urst to activate the channel path and press Note Burst is automatically selected for a 1 Channel meter 4 Scroll to one of the measurement methods described below and press Skan Only is the preferred t...

Страница 27: ...g mass flow units 1 Scroll to the desired Mass Flow units for the flow rate display and press The available units for this prompt are determined by the selection made at the System Units prompt see Ta...

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Страница 29: ...DOT Dec Digits LB Mass Totals KLB MMLB TONS KG TONNE 0 1 2 3 Mass Dec Digits Metric ACF English KACF MMACF SCF KSCF MMSCF ACM KACM MMACM SCM KSCM MMSCM Volumetric Units 1 Channel Units 2 Channel Units...

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Страница 31: ...analog device to read the PanaFlow Z1G Z2G Process Gas Flowmeter analog output At least one of the above display options must be installed in order to obtain flow rate readings from the meter Immediat...

Страница 32: ...11 for details on using PanaView and the PanaFlow Z1G Z2G Process Gas Flowmeter analog outputs to obtain the flow rate data 4 5 1 Programming the LCD display Note When you first initialize the PanaFlo...

Страница 33: ...Qup Displays the signal quality for the upstream direction 1200 400 to 400 Qdown Displays the signal quality for the downstream direction 1200 400 to 400 AMPup Displays the value for the signal ampli...

Страница 34: ...nual arrange the open windows in the desired format For this discussion Figure 20 shows the Text Display window in its maximized full screen size Figure 20 The text display window 3 The left pane of t...

Страница 35: ...Window menu see the PanaView Manual 4 5 3 Pausing measurements On occasion you may wish to stop taking measurements With PanaView you can direct the PanaFlow Z1G Z2G Process Gas Flowmeter to pause mea...

Страница 36: ...m of straight pipe run Reynolds Number 5000 and single phase fluids Applications with piping arrangements that induce swirl e g two out of plane elbows may require additional straight run and or flow...

Страница 37: ...s Table 10 Reference drawings Drawing number Drawing reference 712 2158 General arrangement drawing PanaFlow Z1G Z2G Local Mount 712 2160 General arrangement drawing PanaFlow Z1G Z2G Remote Mount Note...

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Страница 39: ...connections have been made seal any unused cable entry holes Note If the instructions in this appendix are followed the unit will comply with the EMC Directive Table 11 Wiring modifications Connection...

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Страница 41: ...n card is installed or changed in the PanaFlow Z1G Z2G Process Gas Flowmeter record the type of card and any additional setup information in the appropriate row of Table 12 below Table 12 Option cards...

Страница 42: ...ord complete and detailed service data for the PanaFlow Z1G Z2G Process Gas Flowmeter in Table 13 below Make additional copies of this table as needed Table 13 Service record Date Description of servi...

Страница 43: ...Table 13 Service record cont Date Description of service Performed by 35...

Страница 44: ...Channel System Channel Label Channel Label Site Channel Msg Site Channel Msg Vol Units Vol Units Vol Time Units Vol Time Units Vol Dec Digits Vol Dec Digits Totalizer Units Totalizer Units Mass Flow M...

Страница 45: ...s Mole Wgt Density Type Fluid Dens Mole Wgt Qact or Qstd Actual Standard Qact or Qstd Actual Standard Fluid Density Fluid Density Mole Weight Mole Weight Global System Meter Message Totalizer Units Sy...

Страница 46: ...NTup 25 Connectors Electrical 7 D DELTA 25 Diagnostics Service record 34 Display data 23 DT M 25 DT S 25 E Electrical connections CE Mark compliance 31 Electrical connectors 7 Error codes 24 F Flow Pr...

Страница 47: ...5 Q Qdown 25 Qup 25 R Registration vii RS485 Serial port Modbus 11 RTD Inputs option card Connecting 10 S Safety Auxiliary equipment vii General issues vii Personal equipment vii Service record 34 Ser...

Страница 48: ...S 25 Typographical conventions vii V VEL 25 Vinst 25 Voltage Input 8 VOLUM 25 W Warranty vii Windows Resizing 26 Tiling 27 Wiring CE Mark compliance 31 Option card See card name Terminal block See blo...

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Страница 50: ...ng a suitably certified threaded plug Modifications to the flameproof enclosure are not permitted The apparatus should be de energized before opening Installation shall be in accordance with the insta...

Страница 51: ...te mount junction box and flow body is rated for an ambient temperature range of 20 C to 60 C when local mounted or 40 C to 60 C when remote mounted 7 The equipment temperature class is dependent on t...

Страница 52: ...below for the AC and DC powered versions 2 Shall appear on the meter as shown below 3 Following marking shall additionally appear on the flowcell PANAMETRICS LLC PANAMETRICS LLC PANAMETRICS LLC panam...

Страница 53: ...RTN CH1 DOWNSTREAM TRANSDUCER ANALOG RTN CH1 DOWNSTREAM TRANSDUCER SIG DESCRIPTION LINE POWER CONNECTION NEUTRAL CONNECTION EARTH GROUND CONNECTION 1 CH1UP CH1 TRANSDUCER CONNECTION TERMINAL BLOCK 3...

Страница 54: ...Certificate was issued by HSB UK Production of PED product is monitored and a Marking Permission certificate is issued by HSB UK Hartford Steam Boiler UK Ltd UK NoBo 2561 Unit 7 Brewery Yard Deva City...

Страница 55: ...to assure that the manufacturing process for our products and the components used within those products do not contain the restricted substances below at levels that exceed the maximum concentrations...

Страница 56: ...tellung III Name Funktion Unterschrift EL 1 2 2a 2b 3 4 5 6 6a 6b 7 8 I II III EN EU DECLARATION OF CONFORMITY No XXXX 1 Product model product product type batch or serial number 2 2a Name and address...

Страница 57: ...ll t s helye s d tuma III n v beoszt s al r s IT DICHIARAZIONE DI CONFORMIT UE N XXXX 1 Modello di prodotto prodotto numero di prodotto tipo lotto o serie 2 2a Nome e indirizzo del fabbricante e se d...

Страница 58: ...antului s u autorizat 3 Prezenta declara ie de conformitate este emis pe r spunderea exclusiv a produc torului 4 Obiectul declara iei identificarea produsului permi nd trasabilitatea dac este necesar...

Страница 59: ...and gas flow measurement Experts in flare management Panametrics technology also reduces flare emissions and optimizes performance With a reach that extends across the globe Panametrics critical measu...

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