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2  |  Baker Hughes

Copyright 2021 Baker Hughes Company. All rights reserved.

Introduction

Scope

The following instructions are designed to guide the user through 

the installation and maintenance of the Masoneilan 77000 Series 

control valves.

The  Masoneilan  77000  Series  is  part  of  Baker  Hughes’s 

severe service portfolio, and may be custom designed to fit our 

customer’s  most  difficult  applications. This  document  provides 

detailed  installation  and  maintenance  instructions  for  all  sizes, 

ratings and trim types used in the 77000 Series product line.

Serial Plate

The serial plate is usually fixed to the side of the actuator yoke. 

It indicates information about the valve including size and type, 

pressure class rating, body/bonnet material, and serial number.

After Sales Service

Baker  Hughes  offers  After  Sales  Service  comprised  of  highly 

qualified  technicians  to  support  the  installation  operation, 

maintenance and repair of its equipment. For support contact the 

local Baker Hughes representative or Masoneilan factory located 

closest to you.

Spare Parts

Only  Masoneilan  replacement  parts  should  be  used  when 

carrying out maintenance operations. Obtain replacement parts 

through local Baker Hughes representatives or Masoneilan Parts 

Department.

When  ordering  spare  parts,  the  model  and  serial  numbers 

indicated on the manufacturer’s serial plate must be given. The 

serial plate is on the side of the actuator yoke.

Actuator and Accessories

Actuators and other valve accessories have their own instruction 

manuals, that provide information and details on the assembly 

and installation. Refer to the appropriate instruction manual for 

each unique accessory.

Numbering System

2nd

3rd

0

4th

0

5th

6th

2nd

7

1st

7

1st

Actuator Type and 

 

action on air failure

Spring-Diaphragm

87 Spring-Diaphragm,  

air to open (fail close)

88 Spring-Diaphragm,  

air to close (fail open)

Piston Cylinder

52 

Cylinder : Spring return, 

air to open, single or 

double acting (fail close)

53

Cylinder : spring return, 

air to close, single or 

double acting 

 

(failure open)

51

Cylinder : double acting 

 

without spring, air to 
open or air to close

Body 

 

Series

 77 Multi-stage, 

axial flow  
labyrinth 
trim control 
valve 

Trim  

Type

0

Undefined

1 9-Stage Trim A

(1)

  

Unbalanced or 

 

Partial-balanced

2 5-Stage Trim B

(1)

    

Unbalanced or 

 

Partial-balanced

3 1-Stage Trim C

(1)

    

Unbalanced

4

5-Stage Trim X     

 

Partial-balanced

5

3-Stage Trim Y     
Unbalanced

Trim  

Type

0

Undefined

1 Linear

Design  

Series

0

Undefined

1 Bottom Entry

(1)

 

Legacy Bolted 
Outlet

2 Top Entry

(1)

 

Legacy Bolted 

Bonnet

3 Compact  

Top Entry 

Bolted Bonnet

Options

F

Forged Body

Содержание Masoneilan 77000 Series

Страница 1: ...Masoneilan 77000 77003 Series Axial Flow Labyrinth Trim Control Valves Instruction Manual Rev D Baker Hughes Data Classification Public...

Страница 2: ...R REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN...

Страница 3: ...Unpacking Installation 3 Recommended Installation 3 Handling 3 Piping Cleanliness 3 Isolation Bypass Valve 3 Heat Insulation 3 Hydrostatic Testing and Line Cleaning 3 Flow Direction 3 Welded Connectio...

Страница 4: ...sassembly 13 Valve Disassembly 13 Actuator and Linkage Disassembly 13 Bonnet Trim Disassembly 13 77003 Series Maintenance Repair 13 Parts Repair 13 Guiding Surfaces 13 Seating Surfaces 13 77003 Series...

Страница 5: ...rior notice The information contained in this manual in whole or part shall not be transcribed or copied without Baker Hughes s written permission Please report any errors or questions about the infor...

Страница 6: ...l Baker Hughes representatives or Masoneilan Parts Department When ordering spare parts the model and serial numbers indicated on the manufacturer s serial plate must be given The serial plate is on t...

Страница 7: ...ping modifications or repairs are performed thorough flushing and blowdown of the system will be required prior to reinstalling the 77000 Series trim Sacrificial flushing trim should be installed in t...

Страница 8: ...he Actuator Link Clevis 37 from the valve assembly Actuator Removal Disconnect all electrical and air connection to and from the actuator Disassemble drive nut 32 and attachment screws and lift actuat...

Страница 9: ...acking Replacement For top entry designs disassembly of the valve bonnet from the body is recommended before replacing the standard Teflon V Ring packing Other packing types can be replaced without re...

Страница 10: ...e seat ring 3 while removing these parts from the body Scratches or damage to these parts can result in leakage and premature wear 3 Coat the upper spider gasket 8 lightly with gasket compound and sec...

Страница 11: ...ld be parallel to surface of the valve body 1 3 Tighten the bonnet or spool nuts 10 evenly by applying torque in the increments and the sequences as defined in Table 1 and Figure 3 Note To ensure tigh...

Страница 12: ...embly Part Qty Part Qty VESPEL Female Adapter 1 Upper Follower 1 KALREZ V Ring 2 Disc Spring 8 VESPEL V Ring 1 Lower Follower 1 VESPEL Male Adapter 1 The packing is provided as a set of five pieces It...

Страница 13: ...and eight 8 disc springs see Figure 10 The springs are installed inside the lower follower and positioned alternately The assembly is held together by tape which must be removed before installation Sc...

Страница 14: ...pper Spider Gasket 9 Body Stud 10 Bonnet Spool Nut 11 Packing Set 12 Lantern Ring 13 Packing Follower 14 Packing Flange 15 Packing Flange Stud 16 Packing Flange Nut 17 Actuator Toggle Bracket 18 Brack...

Страница 15: ...ries Control Valves Instruction Manual 11 Copyright 2021 Baker Hughes Company All rights reserved Detail A Scale 2 5 Detail C Scale 2 5 Top Entry Detail B Scale 2 5 Figure 11 Parts Drawing for Bottom...

Страница 16: ...12 Baker Hughes Copyright 2021 Baker Hughes Company All rights reserved Detail A Scale 1 2 Detail B Scale 1 2 Figure 12 Parts Drawing for Top Entry 77002 Series...

Страница 17: ...em The Packing Set should be removed at this time and discarded 3 Remove Body Gasket B105 and discard after examination 4 Remove Stem Bushing B011 and Retainer B107 5 Attach a lifting mechanism to the...

Страница 18: ...Trim Gasket B103 Continue to lower the assembly until seated Remove hoist and lift eye Body Bonnet Body Gasket Bolting Assembly 1 Install retainer B107 and Stem Bushing B011 2 Lubricate Body Gasket B1...

Страница 19: ...STEM BUSHING B213 PACKING FLANGE B212 PACKING FOLLOWER B207 PACKING SET B200 PACKING STUDS B201 PACKING NUTS Ref No Description B001 BODY B003 BONNET B002 BODY STUD B014 BODY NUT B015 BODY GASKET B122...

Страница 20: ...Torque Requirements For 77003 only Packing Box Standard Packing Assembly Visually inspect Plug Stem Bonnet packing box for cleanliness and proper surface finish Consult Figures 16 17 for the proper n...

Страница 21: ...g is to be done outside of the body ensure the liner seat B106 is set on a flat and stable surface and proceed to step 5 16 For lapping done with the trim installed inside the body install new gaskets...

Страница 22: ...LINK ARMS A734a ACTUATOR LINK ARMS A090a VALVE LINK PINS A090b ACTUATOR LINK PINS A090 BRACKET LINK PIN A033 VALVE STEM CLEVIS A915 VALVE CLEVIS CLAMP SCREW A900 LINK PIN SNAP RINGS A044 ACTUATOR CONN...

Страница 23: ...Masoneilan 77000 Series Control Valves Instruction Manual 19 Copyright 2021 Baker Hughes Company All rights reserved Notes...

Страница 24: ...Company Other company names and product names used in this document are the registered trademarks or trademarks of their respective owners BHMN 77000 77003 IOM 30544D 0421 04 2021 Tech Field Support...

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