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Table of Contents 

THANK YOU & WARRANTY .......................................................................................... 1

 

INTRODUCTION ............................................................................................................. 3

 

GENERAL NOTES .......................................................................................................... 3

 

SAFETY INSTRUCTIONS .............................................................................................. 4

 

SAFETY PRECAUTIONS ............................................................................................... 6

 

Dear Valued Customer: ................................................................................................... 6

 

TECHNICAL SPECIFICATIONS ..................................................................................... 8

 

TECHNICAL SUPPORT ................................................................................................. 8

 

UNPACKING AND CHECKING CONTENTS .................................................................. 9

 

TRANSPORTING AND LIFTING .................................................................................. 10

 

INSTALLATION ............................................................................................................. 11

 

Anchoring the Machine .............................................................................................. 11

 

OVERALL DIMENSIONS .............................................................................................. 12

 

GETTING TO KNOW YOUR MACHINE ....................................................................... 13

 

ELECTRICAL ................................................................................................................ 16

 

OPERATION ................................................................................................................. 18

 

Removing the Rolled Piece Part ................................................................................ 19

 

Foot Switch Operation ............................................................................................... 19

 

SHEET ROLLING PROCEDURE .................................................................................. 20

 

Determining Length of Material.................................................................................. 20

 

Adjusting the Bottom Front Roll ................................................................................. 20

 

Pre-Bending and Finish Rolling ................................................................................. 21

 

BENDING ALLOWANCE .............................................................................................. 23

 

UNDERSTANDING SPRINGBACK .............................................................................. 23

 

MATERIAL SELECTION ............................................................................................... 23

 

DRIVE CHAIN ADJUSTMENT ...................................................................................... 24

 

LUBRICATION AND MAINTENANCE .......................................................................... 25

 

PARTS IDENTIFICATION DRAWING .......................................................................... 26

 

Parts List ................................................................................................................... 29

 

ELECTRICAL SCHEMATIC .......................................................................................... 31

 

ELECTRICAL COMPONENTS ..................................................................................... 32

 

ELECTRICAL ENCLOSURE COMPONENTS .............................................................. 33

 

Electrical Component Bill of Material ......................................................................... 34

 

TROUBLESHOOTING .................................................................................................. 35

 

 
 

Содержание SR-5016E

Страница 1: ...INGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting...

Страница 2: ...13 ELECTRICAL 16 OPERATION 18 Removing the Rolled Piece Part 19 Foot Switch Operation 19 SHEET ROLLING PROCEDURE 20 Determining Length of Material 20 Adjusting the Bottom Front Roll 20 Pre Bending and...

Страница 3: ...n notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller f...

Страница 4: ...emedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer sh...

Страница 5: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Страница 6: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Страница 7: ...F PINCH POINTS Keep hands and fingers away from the rolls when the machine is in operation Contain long hair DO NOT wear jewelry or loose fitting clothing HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREA...

Страница 8: ...making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to...

Страница 9: ...use common sense DO NOT operate any tool or machine when you are tired 14 Check for damaged parts Before using any tool or machine carefully check any part that appears damaged Check for alignment an...

Страница 10: ...0 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than die sets and blades F...

Страница 11: ...ge painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for prot...

Страница 12: ...to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines when lifting crane or hoist Always lift and c...

Страница 13: ...or to placing the machine The accuracy of any machine depends on the precise placement of it to the mounting surface FLOOR This tool distributes a large amount of weight over a small area Make certain...

Страница 14: ...12 12 OVERALL DIMENSIONS 66 00 19 00 36 00 17 75 Holes 54 75 Holes...

Страница 15: ...13 13 GETTING TO KNOW YOUR MACHINE K J L N M A H E D B C F G I N...

Страница 16: ...14 14 R P Q O...

Страница 17: ...components H Dual Foot Switch Controls forward and reverse motion of rolls I Stop Bar Micro Switch Shuts off power when actuated J Power Lamp Illuminates when the motor is running K Run Lamp Illuminat...

Страница 18: ...indicated on the machine All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resist...

Страница 19: ...ted below LENGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All co...

Страница 20: ...e gap Counterclockwise ccw rotation lowers the roller or increases the gap between the rolls The rear roll controls the diameter of the finished piece part and is adjusted with two bolts L Both ends o...

Страница 21: ...ll to the rest position 5 Slide the clamp handle head back in to lock the top roll 6 Press the RESET button on the electrical box to re energize the motor Foot Switch Operation 1 When the Left L pedal...

Страница 22: ...e bottom roll turn the adjusting bolts located at the front of the machine Clockwise cw for up and counterclockwise ccw for down Insert the material 16ga max between the rolls from the front of the ma...

Страница 23: ...below the material entering the rolls as in View A 2 Load the material Using the left foot pedal drive the piece forward to a point as in view A 3 Turn the two adjusting knobs L clockwise cw until yo...

Страница 24: ...22 22 A B C D...

Страница 25: ...ssion and stretch After the bending leaf is removed from the metal and the load is released the piece part relaxes forcing the bent portion of the metal to return slightly to its original shape The ke...

Страница 26: ...chain To tighten the chain 1 Disconnect and lockout power to the machine 2 Remove the chain guard 3 Loosen the 4 bolts holding the motor assembly to the base 4 Allow the weight of the motor and gearbo...

Страница 27: ...te threaded components and sliding devices Apply rust inhibitive lubricant to all non painted surfaces Note Proper maintenance can increase the life expectancy of your machine WARNING Make sure the el...

Страница 28: ...26 26 PARTS IDENTIFICATION DRAWING...

Страница 29: ...27 27...

Страница 30: ...28 28...

Страница 31: ...Roller mm 25 32 48 1 15 SR5016E 15 Sleeve for Handle 50mm 1 16 SR5016E 16 Large Chain Wheel Sprocket 1 17 SR5016E 17 Small Chain Wheel Sprocket 1 18 SR5016E 18 Motor 1 19 SR5016E 19 Link Plate for Mo...

Страница 32: ...9 SR5016E 39 Bolt M12 x 25 4 40 SR5016E 40 Flat Washer 8 41 SR5016E 41 Key 10 x 45 1 42 SR5016E 42 Key 6 x 25 3 43 SR5016E 43 Key 6 x 40 1 44 SR5016E 44 Nut M8 2 45 SR5016E 45 Flat Washer 4 46 SR5016E...

Страница 33: ...31 31 ELECTRICAL SCHEMATIC...

Страница 34: ...32 32 ELECTRICAL COMPONENTS A B C D E D F...

Страница 35: ...33 33 ELECTRICAL ENCLOSURE COMPONENTS H K J G I...

Страница 36: ...C Off Push Button Switch XB5AA4322 SB2 1 D Emergency Stop Switch XB5AC21 ZB2 BE102C TA 2 E SR5016E SLS Limit Switch V9 16S23D800 SQ1 2 F Foot Pedal Switch JK1 JK2 2 G Thermal Overload DZ108 20 FR 1 H...

Страница 37: ...pitted Rolls are not parallel to each other Excessive pressure applied to one spot Material sheet is dirty or roll is damaged Adjust the rear roll to be parallel to the top roll Reduce the radius and...

Страница 38: ...36 36 NOTES...

Страница 39: ...37 37 NOTES...

Страница 40: ...38 38 BAILEIGH INDUSTRIAL HOLDINGS LLC 1625 DUFEK DRIVE MANITOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com...

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