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INSTALLATION

THIS PRODUCT SHOULD BE INSTALLED AND SERVICED BY TECHNICALLY QUALIFIED PERSONNEL TRAINED IN

MAINTAINING INDUSTRIAL CLASS FLOW INSTRUMENTATION AND PROCESSING EQUIPMENT.

READ INSTRUCTIONS THOROUGHLY BEFORE INSTALLING THE UNIT. IF YOU HAVE ANY QUESTIONS REGARDING

PRODUCT INSTALLATION OR MAINTENANCE, CALL YOUR LOCAL SUPPLIER FOR MORE INFORMATION.

OIL METERS ARE NOT RECOMMENDED FOR WATER MONITORING APPLICATIONS. IF METER IS TO BE SUBJECTED TO

BOTH OIL AND WATER, BRASS WATER METERS ARE SUGGESTED. CONSULT FACTORY FOR DETAILS.

THIS METER MAY CONTAIN RESIDUAL AMOUNTS OF TEST FLUID AT THE TIME OF SHIPMENT. THIS FLUID SHOULD BE

REMOVED PRIOR TO INSTALLATION AS THE FLUID MAY BE INCOMPATIBLE OR HAZARDOUS WITH SOME LIQUIDS OR

GASES. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN DAMAGE TO THE EQUIPMENT.

THIS STANDARD METER IS UNIDIRECTIONAL. ATTEMPTS TO FLOW FLUIDS IN THE OPPOSITE DIRECTION OF THE FLOW

ARROW WILL RESULT IN THE METER ACTING AS A CHECK VALVE, CREATING A DEADHEADING SITUATION. IF THE

DIFFERENTIAL PRESSURE MAGNITUDE IS GREAT ENOUGH, DAMAGE TO THE INTERNAL PARTS OF THE METER WILL

RESULT.

The inline flow meter is a simple device to install . However, the following measures are recommended for reliable,

trouble-free operation:
• Align pipe accurately . Piping should be accurately aligned and of correct length . The high pressure body of the flow meter

can withstand shock and flow/pressure pulsation . However, the piping should be firmly supported by external mounting

brackets, both upstream and downstream of the meter, to avoid any pipe flexing actions that could reduce meter life .

• Use rigid mounting . If the flow meter inlet or outlet are to be rigidly mounted, and the opposing port is to be connected to

flexible hose, the opposite end of the flexible hose must be rigidly mounted .

• Use Teflon

tape for sealing NPT fitting .

• Install unions . Install a union near the inlet or outlet of the meter . This will facilitate quick, easy meter removal and

inspection during periodic maintenance procedures .

• Mount the meter either horizontally or vertically (flow arrow pointing to either side or straight up) . If the meter must be

mounted inverted, special inverted scales are available from the factory .

• Ensure the fluid is traveling in the direction of the flow arrow

(Figure 1)

• Use at least a 200 mesh (74 micron) filter . The meter will allow particulate to pass that would jam most valves and flow

controls . Systems that do not have filtration should be equipped with at least a 200 mesh (74 micron) filter . Most hydraulic

systems already have much finer filtration .

• Dirt, ferrous metal or sealing agents, such as Teflon tape may lodge and cause malfunction . If the meter is jammed at a

fixed position, follow cleaning and maintenance instructions .

• Do not

use thread locking compounds as thread sealant .

Installation

Page 6

September 2014

VAM-UM-00551-EN-03

www.

.com

[email protected]

1.800.561.8187

Содержание Hedland PE

Страница 1: ...Variable Area Flow Meters Inline Liquid Flow Meter VAM UM 00551 EN 03 September 2014 User Manual www com information itm com 1 800 561 8187 ...

Страница 2: ...Variable Area Flow Meters Inline Liquid Flow Meter Page ii September 2014 www com information itm com 1 800 561 8187 ...

Страница 3: ...10 Standard Test Conditions 10 Pump Test 10 Tee Test 11 Relief Valves 11 Maintenance 12 Removal of Dust Guard 12 Quick Re Coupling 12 Test Kit Maintenance 13 Application Information 14 Viscosity Effect SUS cSt 14 Density Effect Specific Gravity 15 Flow vs Pressure Drop 16 Specifications 20 Materials of Construction 20 Dimensions 22 Standard Meter 22 High Temp Meter 23 Test Kit 23 User Manual Page ...

Страница 4: ...toring noncorrosive water based or petroleum based fluids under operating pressures up to 3500 psi 241 bar Brass meters are recommended for water monitoring applications or other systems where corrosion inhibitors are not present Stainless Steel is available for monitoring hydraulic systems operating at pressures up to 6000 psi 414 bar or other corrosive caustic fluids such as acetic acid For furt...

Страница 5: ...adable products in their class Brightly colored indicators move over the graduated linear flow scale which contains bold easy to read numeral and gauge marks The enhanced resolution virtually eliminates parallax problems associated with competitive direct reading flow meters 16 1 2 3 11 4 5 6 7 8 9 10 12 13 14 15 FLOW 1 Orifice 9 Spider plate 2 Piston assembly 10 Retaining spring 3 Metering cone 1...

Страница 6: ...e body of the flow meter can withstand shock and flow pressure pulsation However the piping should be firmly supported by external mounting brackets both upstream and downstream of the meter to avoid any pipe flexing actions that could reduce meter life Use rigid mounting If the flow meter inlet or outlet are to be rigidly mounted and the opposing port is to be connected to flexible hose the oppos...

Страница 7: ...uses an excessive pressure differential which can result in damage to internal meter components The flow meter is also available in a modified design which offers a reverse flow bypass feature to accommodate bidirectional flow NOTE N Inline meters with a reverse flow bypass feature are available Consult the factory for details Installing the Flow Meter 1 Mount the meter so fluid is traveling in th...

Страница 8: ...e or on the test kit wrench flat on the outlet side adjacent to the pipe connection being installed DO NOT wrench on the opposite end of the test kit or leakage may result See Figure 4 Place wrench on valve body on the same side plumbing is being tightened Never place wrench on valve body opposite plumbing being tightened Figure 4 Installing the test kit 3 Or use quick disconnect couplings for eas...

Страница 9: ... ALL TEST KITS ARE SHIPPED WITH THE LOADING VALVE IN THE CLOSED POSITION THE LOADING VALVE MUST BE OPENED FULLY BEFORE INITIATING FLOW AND TESTING OF THE HYDRAULIC CIRCUIT TURN THE LOADING VALVE HANDLE COUNTERCLOCKWISE TO THE FULLY OPEN POSITION FAILURE TO OPEN THE LOADING VALVE FULLY CAN RESULT IN INJURY TO PERSONNEL AND OR DAMAGE TO THE EQUIPMENT Operation Page 9 September 2014 VAM UM 00551 EN 0...

Страница 10: ...he pump and adjust it to the rated speed 4 Open the test kit loading valve fully and proceed with the required test procedure 5 The test kit will indicate flow and pressure Pump Test A tee must be installed between the pump discharge port and the return line to the tank Be sure the fluid path is only through the pump the hydraulic test unit and back to the tank See Figure 6 OUT IN TEE PUMP RELIEF ...

Страница 11: ...ow blocked such as a cylinder at the end of its stroke 2 Close the test kit loading valve while viewing the pressure Pressure will increase until the relief valve opens Record the pressure at this point Repeat to check the relief valve adjustment Relief Valve in Separate Housing 1 Plug any extra outlets 2 Close the test kit loading valve and watch the pressure and flow 3 Reconnect the control valv...

Страница 12: ...NT OF THE SPRING METERING CONE AND OR PISTON MAGNET ASSEMBLY MAY RESULT IN CHANGES TO THE CALIBRATION OF THE FLOW METER 6 Reassemble the spring then the piston magnet assembly and the retaining ring into flow meter 7 Install the metering cone spider plate assembly retaining spring and secure with the inlet cap 8 Reinstall the meter to the line Removal of Dust Guard To remove the dust guard for cle...

Страница 13: ...n parts or seals Flow The absence of any flow reading may indicate a seized piston assembly Remove any material that may be preventing the piston to slide If the test kit still fails to indicate flow return the test kit to the factory Maintenance Page 13 September 2014 VAM UM 00551 EN 03 www com information itm com 1 800 561 8187 ...

Страница 14: ... C R R R R N R R R Ethylene Glycol 50 50 1 12 0 884 0 945 R R R R R R R C R Freon II 1 46 0 774 0 828 R R R R R N R R R Gasoline 0 70 1 119 1 195 R R R R R N C R R Glycerin 1 26 0 834 0 891 R R R R R R R C R Kerosene 0 82 1 033 1 104 R R R R R N R R R Liquid Propane LPG 0 51 1 310 1 400 R R R R R N N R R Mineral Oil 0 92 0 976 1 042 R N R R R N R R R Naphtha 0 76 1 074 1 147 R N R R R N C R R Perc...

Страница 15: ...the following correction factors 1 0 SpecificGravity for water water based meters 0 876 SpecificGravity for petroleum based meters 7000 6000 5000 4000 3000 2000 1000 0 MAXIMUM OPERATING PRESSURE PSI TEMPERATURE DEGREES F TEMPERATURE DERATING CURVES CONTINUOUS TEMPERATURE INTERMITTENT TEMPERATURE Aluminum Brass Stainless Steel Stainless Steel 0 100 200 300 400 500 Figure 8 Pressure vs temperature A...

Страница 16: ...LOW GPM PRESSURE DROP PSI 3 0 20 300 10 200 FLOW GPM PRESSURE DROP PSI 1 1 4 1 1 2 10 150 10 100 10 75 5 50 3 30 FLOW GPM PRESSURE DROP PSI 1 2 1 15 1 10 0 5 5 0 0 2 2 0 0 1 1 0 FLOW GPM PRESSURE DROP PSI FLOW GPM PRESSURE DROP PSI 3 4 1 5 50 4 40 3 30 2 20 1 2 Reverse Flow 0 1 1 0 0 5 5 0 0 2 2 0 1 10 1 15 FLOW GPM PRESSURE DROP PSI 0 2 2 0 0 5 10 0 10 1 10 0 5 5 0 Petroleum Test Kits 3 4 1 4 40 ...

Страница 17: ...FLOW GPM PRESSURE DROP PSI 0 1 2 2 5 0 2 4 0 1 1 0 0 2 2 0 0 1 2 3 5 4 0 2 4 6 0 2 2 0 0 5 5 0 0 2 4 6 0 5 0 0 02 20 05 50 Phosphate Ester Test Kits Reverse Flow Standard Test Kit 1 2 1 15 1 15 1 10 1 10 0 5 5 0 0 5 5 0 0 2 2 0 0 2 2 0 0 1 1 0 0 1 1 0 FLOW GPM PRESSURE DROP PSI Reverse Flow 3 4 1 4 40 4 40 5 50 3 30 2 20 1 10 1 10 2 20 3 30 0 5 5 0 0 5 5 0 0 2 2 0 0 2 2 0 Standard Test Kit FLOW GP...

Страница 18: ...50 10 75 10 100 10 150 FLOW GPM PRESSURE DROP PSI 3 4 1 Reverse Flow 0 2 2 0 0 5 5 0 1 10 2 20 3 30 4 40 FLOW GPM PRESSURE DROP PSI 3 20 275 20 180 FLOW GPM PRESSURE DROP PSI 1 1 4 1 1 2 10 150 10 100 10 75 5 50 3 30 FLOW GPM PRESSURE DROP PSI 1 4 10 1 0 20 2 0 FLOW GPM PRESSURE DROP PSI 3 4 1 5 50 4 40 3 30 2 20 FLOW GPM PRESSURE DROP PSI 1 15 1 10 FLOW GPM PRESSURE DROP PSI 1 2 0 5 5 0 05 50 0 2...

Страница 19: ...1 0 20 2 0 FLOW GPM PRESSURE DROP PSI 1 15 1 10 0 2 2 0 0 1 1 0 0 5 5 0 FLOW GPM PRESSURE DROP PSI 1 0 5 5 0 0 2 2 0 1 10 5 50 4 40 3 30 2 20 FLOW GPM PRESSURE DROP PSI 1 1 10 150 10 100 10 75 5 50 3 30 FLOW GPM PRESSURE DROP PSI 3 30 150 0 0 4 8 12 16 20 22 50 100 150 200 250 300 20 275 10 100 5 50 Caustic and Corrosive Liquids 1 1 4 1 1 2 10 100 10 75 5 50 3 30 FLOW GPM PRESSURE DROP PSI 1 4 10 ...

Страница 20: ... Piston Cone Spider Plate Spring Fasteners Pressure Seals Guard Retaining Ring Retaining Spring Indicator Internal Magnet Guard Seal Bumper Scale Support End Caps Oil Basic Test Kit 2024 T351 Anodized Aluminum T316SS T302SS T303SS Viton Polycarbonate SAE 1070 1090 Carbon Steel SAE 1070 1090 Carbon Steel PPS Ceramic Buna N 6063 T6 Aluminum Nylon ST C360 Brass1 T303SS 2024 T351 Anodized Aluminum PE ...

Страница 21: ...3 Anodized Aluminum C360 Brass T303SS 2024 T351 Anodized Aluminum Magnet Teflon Coated Alnico 8 Scale Support T316SS PE 2024 T351 Anodized Aluminum T316SS T320SS T303SS EPR Cylindrical Pyrex Glass SAE 1070 1090 Carbon Steel SAE 1070 1090 Carbon Steel Indicator Nickel plated Carbon Steel EPR Scale Polymide 2011 T3 Anodized Aluminum C360 Brass T303SS 2024 T351 Anodized Aluminum Magnet Teflon Coated ...

Страница 22: ...2 20 310 4 12 105 4 72 120 2 06 52 2 75 70 1 1 2 SAE 24 12 20 310 4 12 105 4 72 120 2 06 52 2 75 70 4 44 112 8 15 8 401 3 5 8 11 UN 2B Typ 4 pl 3 125 79 4 0 719 18 3 1 438 36 5 2 65 67 3 4 12 104 6 2 06 52 3 1 563 39 7 Figure 9 1 1 2 inch C62 Flange Inches mm 5 75 146 0 4 50 114 3 Across Flats 3 Ports 16 18 411 Figure 10 3 inch SAE NPTF BSPP Inches mm 4 50 114 3 Across Flats 2 44 61 9 6 00 152 4 4...

Страница 23: ...75 70 Test Kit E F D A B B1 Ref Dim C A Nominal Port Size B Length in mm B1 Length in mm C Width in mm D Depth in mm E Offset in mm F Flats in mm 1 2 SAE 10 6 60 168 9 60 245 2 07 53 2 40 61 1 04 26 1 25 32 3 4 SAE 12 7 20 183 10 70 272 2 48 63 2 85 72 1 24 32 1 50 38 1 SAE 16 7 20 183 10 70 272 2 48 63 2 85 72 1 24 32 1 75 44 1 1 4 SAE 20 12 20 310 20 50 521 4 12 105 4 72 120 2 06 52 2 75 70 1 1 ...

Страница 24: ...n N 32 Esq Angelina N 24 Colonia Guadalupe Inn CP 01050 México DF México 52 55 5662 0882 Europe Middle East and Africa Badger Meter Europa GmbH Nurtinger Str 76 72639 Neuffen Germany 49 7025 9208 0 Europe Middle East Branch Office Badger Meter Europe PO Box 341442 Dubai Silicon Oasis Head Quarter Building Wing C Office C209 Dubai UAE 971 4 371 2503 Czech Republic Badger Meter Czech Republic s r o ...

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