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Winch Installation

Assembly Components:

Ensure that you have all of these components before beginning the installation.

1 x Winch
1 x Nylon Rope
1 x Winch Hook
1 x Fairlead
1 x Electronic Control Module
1 x Winch Control Switch
4 x Electric Connector Cables
1 x Circuit Breaker Box
1 x Switch Harness
1 x External Control Assembly
1 x Circuit Breaker Cable
1 x Hardware kit
1 x Instructions Packet (includes circuit breaker)

1 x Battery Assembly

1 x Electric UTV Harness

Only included with the kit specific to electric UTV’s

There are several electronic components necessary for proper installation that are not 
included in the winch kit, but may be found at any hardware store. They include:

3 x Female Spade Connectors
2 x Self-tapping 1” Screws
1 x Piggy-back Wire Connector
Additional Zip Ties as Necessary

Safety: 

Ensure that the UTV is safely parked on level ground with the ignition off. 
Wear all appropriate PPE for the following procedures.

Note:

Leave all hardware loose until the entire assembly is in its final position.

INTIMIDATOR UTV WINCH - 

KIT PARTS

Figure 1: Kit Contents

Содержание 793-1086-00

Страница 1: ...more instructions visit BadDawgAccessories com or contact your local dealer WINCH INSTALLATION I N S T R U C T I O N S For Intimidator Electric UTVs with New Style Converters 793 1086 00 Electric UTV...

Страница 2: ...Assembly 1 x Electric UTV Harness Only included with the kit speci c to electric UTV s There are several electronic components necessary for proper installation that are not included in the winch kit...

Страница 3: ...ashers Figure 2 Step 2 Place the winch onto the machine s winch mounting plate with the yellow end cap on the driver s side and the cables on the passenger side Figure 3 Step 3 Secure the winch to the...

Страница 4: ...easily accessible Figure 8 Step 6 Connect the yellow and blue cables from the winch to the corresponding contacts on the controller For cleaner installation pre measure and cut the wires before insta...

Страница 5: ...with their corresponding colors Then attach the other ends of the cables the corresponding locations on the winch controller module Figure 13 Step 9 The UTV is equipped with a DC DC converter To insta...

Страница 6: ...largest converter Connect each connector with its corresponding plug Triangle to triangle square to square male to female Figures 16 17 Note Check winch wiring harness for correct pin locations Reloca...

Страница 7: ...ch to be installed directly into the dash of the UTV Figure 19 Step 15 Cut off the factory switch and strip the cable and wires in order to add female spade connectors Figure 20 Step 16 Add a piggy ba...

Страница 8: ...en and black connectors at the opposite end of the switch cable to the top of the winch controller Figure 24 Figure 6 of the winch installation manual details the wiring in a schematic for reference S...

Страница 9: ...ed Figure 26 Step 22 Install the synthetic rope by rst inserting the taped end into the receiving hole in the spool and tightening the Allen screw to secure the rope inside of the spool Figure 27 Step...

Страница 10: ...is fully retracted install the hook and pull strap Figure 29 Step 25 Make sure to secure all wires away from moving parts and to replace any panels glove box compartments etc before operating the winc...

Страница 11: ...ut drilled in order to fasten the jack to plastic body parts Figure 31 Step 3 Route the jack harness to the winch control module and connect the black and green wires to their corresponding locations...

Страница 12: ...1 B ad Boy Blvd Bat es ville A R BD 124 0 30...

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