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PAGE  13

 

SECTION 8: 

MOVING INOPERABLE MOWER 

8.1 

Hopefully, you’ll never need to use this section of the manual. However, if you do, use extreme caution 

when moving the mower! You should never try to push or pull the mower by hand. This could cause 

serious bodily injury. 

8.2 

Do not tow the mower. Use a winch to load on a trailer for transporting. 

8.3 

MZ models are equipped with two neutral bypass rods, located at the rear of the mower protruding from 

the frame and under the muffler. By pulling the arms out, the mower can be put in a neutral position. 

Return the arms to the “forward position” for normal operation. For more information on the neutral 

bypass rods please reference the service section. 

Your Mower Weighs: 

MZ SERIES:     600-700 lbs. 

***

Weights fluctuate with the addition of accessories.

 

SECTION 9: 

MOWER BLADE MAINTENANCE

 

(REMEMBER: NEVER CHECK BLADES WHILE ENGINE IS ON!

 

NEVER CHECK BLADES WHILE BLADES ARE ENGAGED!) 

9.1 

Check mower blades after each use. This is essential for maintaining well-groomed turf. Keep the 

blades sharp. If a dull blade is used for cutting, the grass will tear rather than cut. This could damage 

the grass leaving a brown frayed top on the grass within a few hours. A dull blade will also require more 

power from the engine. 

9.2 

NEVER attempt to straighten a bent blade by heating. NEVER attempt to weld a cracked  

blade. The blades can break and cause serious injury or death. 

9.3 

NEVER work with blades while engine is running or PTO clutch is engaged.  

9.4 

ALWAYS place PTO clutch in DISENGAGE position while performing maintenance.  

9.5 

Use approved lifting equipment when working underneath your mower.  

9.6 

ALWAYS wear thick gloves when handling blades. 

9.7 

ALWAYS check for blade damage if mower strikes rock, branch, or other objects that could potentially 

damage the blade. 

SECTION 10: 

EQUIPMENT LUBRICATION

 

10.1  Park the mower on a level surface and disengage the blade control switch. 

10.2  Move the motion control levers outward to the neutral position, engage parking brake, stop the engine, 

remove the key, and wait for all moving parts to stop before leaving the operating position. 

10.3  Grease Type: NGLI grade #2 multi-purpose gun grease.  

10.4  Clean the grease fittings with a cloth. Scrape any paint off the front face of the fitting(s). 

10.5  Connect a grease gun to each fitting. Pump grease into the fitting until grease seepage is observed. Be 

mindful of over-pressurization. Do not force the grease into the component if excessive back pressure 

is felt as this can lead to reduced life of the component(s). Wipe up excess grease. 

10.6  Refer to service manual section for grease fitting locations. 

 

 

Содержание BMZ4219BG

Страница 1: ...ZERO TURN MOWER OWNER S OPERATOR SERVICE MANUAL For additional information please see us at www badboymowers com 23 2022 10 1 MZ SERIES MODELS...

Страница 2: ...ansportation Section 5 Page 10 Troubleshooting and FAQ Section 6 Page 11 Controls Section 7 Page 12 Moving In operable Mower Section 8 Page 13 Mower Blade Maintenance Section 9 Page 13 Equipment Lubri...

Страница 3: ...0 Wave Blade N A 48 MZ Blade Hi Lift Fusion 038 4826 00 Gator Blade 038 4827 00 Wave Blade 038 4825 00 54 MZ Blade Hi Lift Fusion 038 0005 00 Gator Blade 038 0003 00 Wave Blade 038 5220 00 42 MZ Deck...

Страница 4: ...ordering parts 1 Part number 2 Serial number All warranty repair and service must be handled through your authorized Bad Boy dealer To locate the nearest dealer go to the website listed above and cli...

Страница 5: ...against a wall or obstruction as material may ricochet back toward the operator Stop the blades when crossing gravel surfaces 2 10 Never operate the mower without the discharge chute grass catcher or...

Страница 6: ...changes in speed or direction could cause the mower to roll over 2 32 Use extra care while operating the mower with grass catchers or other attachments they can affect the stability of the mower Do n...

Страница 7: ...this is not possible then refuel such equipment with a portable container rather than from a gasoline dispenser nozzle 2 55 Never fill gasoline containers inside a vehicle or on a truck or trailer bed...

Страница 8: ...tart the mower with the PTO switch in the OFF position The engine should not start Continue test 2 76 On a level surface disengage the parking brake and place lever arms to their outward position Atte...

Страница 9: ...tion While sitting on the mower each arm is positioned away from the operator to the left and right Drive arms will lock into place and must be in this position to start the mower 3 6 Put PTO switch i...

Страница 10: ...ty conditions Dealer Get maintenance performed at a registered dealership SECTION 5 MOWER STORAGE TRANSPORTATION 5 1 Keep the mower from collecting debris by storing in a covered area while not in use...

Страница 11: ...the blades won t engage A Make sure the safety switch is plugged in on the bottom of the seat Check the underside of the blade power switch to ensure the plug is secure at the switch Also check PTO fu...

Страница 12: ...choke is pulled out it is in the on start position Do not operate the mower in the on start position 7 4 Control Levers These levers control the mower s speed direction and neutral lock These levers a...

Страница 13: ...o require more power from the engine 9 2 NEVER attempt to straighten a bent blade by heating NEVER attempt to weld a cracked blade The blades can break and cause serious injury or death 9 3 NEVER work...

Страница 14: ...l designed for a more specific purpose If you re experiencing less than desired cutting or discharging performance with a 3 1 blade you may want to check into using a 2 1 blade Conversely if you re us...

Страница 15: ...ng season Keep several blades around so you ll always have a sharp one on hand Sharp blades cut the grass cleanly and help mulch clippings into small pieces which break down quickly Don t forget to ch...

Страница 16: ...ower while the engine is not running Pull the rods out and lock them into place using the cotter pin to activate the bypass TRACKING ADJUSTMENT When adjusting the tracking on the mower the length of t...

Страница 17: ...de will increase the belt tension The tension should be adjusted so that there is between 60 to 65 lbs of tension on the belt and recheck belt tension after half an hour This can be checked with a bel...

Страница 18: ...nstall oil drain cap and tighten 3 Place new filter in shallow pan with open end up Fill with new oil until oil reaches the bottom of the threads Allow two minutes for oil to be absorbed by filter mat...

Страница 19: ...ction of fuel flow 2 Clamp the fuel line on both sides of the fuel filter using fuel line clamps and turn fuel shutoff valve to the OFF position 3 Remove the fuel line clips from each side of the fuel...

Страница 20: ...effectiveness Reference section 4 for the recommended replacement interval of the air cleaner Adhering to these practices will help prevent loss of power and premature engine failure CHANGING THE AIR...

Страница 21: ...use an appropriate socket to remove the spark plug 3 Check the gap of the spark plug by using a feeler gauge and set gap to the recommend value in the engine s service manual 4 If the spark plug is w...

Страница 22: ...tes a problem within the electrical system or an electrical component Never replace a fuse with one of a higher amperage rating or bypass a fuse in any way Doing so creates a significant fire hazard a...

Страница 23: ...y voltage should be 12 volts dc minimum with engine off If you are having issues starting your mower ensure the signal wire is connected to your starter solenoid See Fig 20 and Fig 21 for typical layo...

Страница 24: ...PAGE 24 ELECTRICAL SYSTEM CONTINUED WIRING DIAGRAM For a larger version of the below diagram please visit badboymowers com and click the parts manuals section Fig 22...

Страница 25: ...to 65 75ft lbs Re torque at every oil change and before each use SECTION 16 GREASE LOCATIONS The pump belt tensioner is located under the engine and has a grease fitting at its pivot Grease at every...

Страница 26: ...ey 2 Raise the deck to its highest position If needed loosen the deck belt tensioner to its weakest installed position 3 Take off both pulley covers and route the belt by following the belt route deca...

Страница 27: ...height When tensioning a new belt recheck belt tension after 1 2 hour of cutting time Use a belt tension gauge to ensure the proper tension Your dealer or service center will have a belt tension gaug...

Страница 28: ...t between the deck and 2x4s The deck should now be approximately 3 1 2 off the ground To achieve the proper 1 4 pitch down in the front it may be necessary to use some 1 4 spacers under the rear of th...

Страница 29: ...though component damage potential may be increased The bolt has right handed threads Re torque the blade bolts to 90 110 ft lbs upon re installation The blade spindles contain a sealed bearing inside...

Страница 30: ...adjusted up or down based on your desired result Type of grass height of cut condition of grass and type of blade all have an effect on striping During deck leveling make certain the deck is sitting...

Страница 31: ...e Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Per...

Страница 32: ...____________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________...

Страница 33: ...WARRANTY LIMITATION A THERE IS NO OTHER EXPRESS WARRANTY ANY WARRANTY THAT MAY BE IMPLIED FROM THIS PURCHASE INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IS HEREBY LIMITED TO THE DUR...

Страница 34: ...NTY REGISTRATION Ensure selling dealership has registered mower within 30 days of purchase to validate warranty Please record your serial number date of purchase and dealership information for your re...

Страница 35: ...______________________________________________________________ _________________________________________________________________________ _______________________________________________________________...

Страница 36: ...www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501...

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