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2020

www.B-TEK.com

Floor Scale Installation Manual

Contents

Introduction

Page 4

4 Square General Specs

Page 5

Clydesdale Carbon General Specs

Page 6

Clydesdale Stainless General Specs

Page 7

Clydesdale Stainless Lift Deck General Specs

Page 8

Workhorse Carbon General Specs

Page 9

Drum Scale Carbon and Stainless General Specs General Specs

Page 10

Rocker Pin Suspension (RPS) Carbon and Stainless General Specs

Page 11

Installation Overview/Site Preperation

Page 12

Pit Frame Installation

Page 13

Unpacking

Page 14

Assembling the Scale

Page 15

Assembling the Scale - Workhorse

Page 16

Assembling the Scale - Drum

Page 16

Assembling the Scale - RPS

Page 17

Anchoring the Scale - RPS

Page 18

Opening and Cleaning - Lift Deck

Page 19

Summing Board Connections

Page 20

Floor Scale Wiring Diagram

Page 21

Connecting the Indicator

Page 22

Corner Adjustment and Calibration

Page 22

Troubleshooting

Page 23

Load Cell Replacement

Page 24

Spare Parts

Page 25

Содержание 4 Square

Страница 1: ...4 Square Clydesdale Clydesdale Lift Deck Workhorse Drum Scale RPS Rocker Pin Models Include ...

Страница 2: ...www B TEK com 2020 Floor Scale Installation Manual 2 ...

Страница 3: ...ion RPS Carbon and Stainless General Specs Page 11 Installation Overview Site Preperation Page 12 Pit Frame Installation Page 13 Unpacking Page 14 Assembling the Scale Page 15 Assembling the Scale Workhorse Page 16 Assembling the Scale Drum Page 16 Assembling the Scale RPS Page 17 Anchoring the Scale RPS Page 18 Opening and Cleaning Lift Deck Page 19 Summing Board Connections Page 20 Floor Scale W...

Страница 4: ...500 lbs to 10 000 lbs Custom sizes and capacities are available contact factory for more information The Workhorse series of carbon steel scales is a heavy duty version platform scale with standard size of 4 X 4 to 12 X 10 Capacities range from 20 000 lbs up to 40 000 lbs The scale is NTEP approved Custom sizes and other capacities are available contact the factory for more information The Drum sc...

Страница 5: ...l tread plate decking with structural channel sub structure Deck Top access junction box threaded lifting eye bolt hole in platform center Paint System Alkyd Enamel Load Cell 4 4 000 lb plated alloy steel 350 Ohms 3 0mV V cells Leveling Foot B TEK Level Flex rubber feet 2 5 diameter base Junction Box NEMA 4 fiberglass reinforced plastic FRP box with signal trim summing board Accessories Ramps bump...

Страница 6: ...structure 10K LE 20K Deck Top access junction box leveling foot adjustment holes Threaded lifting eye bolt holes 5 8 11 eyebolt Paint System Alkyd Enamel Load Cell Plated alloy steel 350 Ohms 3 0mV V FM Approved 500lb capacity 4 250lb cells 1K capacity 4 500 lb cells 2 5K capacity 4 1 000 lb cells 5K capacity 4 2 500 lb cells by request in Clydesdale 5K capacity 4 4 000 lb cells standard in Clydes...

Страница 7: ...Side access junction box threaded lifting eye bolt holes Finish All exposed surface are media blasted to a clean consistent appearance Load Cell Stainless steel IP67 350 Ohms 3 0mV V FM Approved 2 5K capacity 4 1 000 lb cells 5K capacity 4 2 500 lb cells by request in Clydesdale SS 5K capacity 4 4 000 lb cells standard in Clydesdale SS 10K capacity 4 5 000 lb cells Optional hermetically sealed IP6...

Страница 8: ...ting handles on top plate with dual gas shocks to aid in raising Finish All exposed surfaces are media blasted to a clean consistent appearance Load Cell Stainless steel IP67 350 Ohms 3 0mV V 2 5K capacity 4 1 000 lb 5K capacity 4 2 500 lb cells by request in Clydesdale 5K capacity 4 4 000 lb cells standard in Clydesdale Optional hermetically sealed IP68 cells are available for any capacity listed...

Страница 9: ...late with WF Beam sub structure Deck Welded deck plate standard Bolted deck plate optional Paint System Alkyd Enamel Load Cell B TEK LCMT mount assembly bolted to WF Beam sub structure 20K capacity 4 10 000 lb plated alloy steel 350 Ohms 3 0mV V 30K capacity 4 10 000 lb plated alloy steel 350 Ohms 3 0mV V 40K capacity 4 20 000 lb plated alloy steel 350 Ohms 3 0mV V Junction Box Externally mounted ...

Страница 10: ...l design Deck Side access FRP junction box leveling foot adjustment holes in side rails Paint System Finish Carbon Alkyd Enamel Stainless All exposed surfaces are media blasted to a clean consistent appearance Load Cell Plated alloy steel 350 Ohms 3 0mV V 1K capacity 4 1 000 lb 2 5K capacity 4 2 500 lb Stainless steel IP67 350 Ohms 3 0mV V 1K capacity 4 1 000 lb 2 5K capacity 4 2 500 lb Junction B...

Страница 11: ... deck plate w formed channel sub structure Deck Top access junction box threaded lifting eye bolt holes 5 8 11 eyebolt Paint System Finish Carbon Alkyd Enamel Stainless All exposed surfaces are media blasted to a clean consistent appearance Load Cell Stainless steel IP67 350 Ohms 2 0 mV V FM Approved 1 000 lb capacity 4 500 lb cells 2 500 lb capacity 4 1 250 lb cells 5 000 lb capacity 4 2 500 lb c...

Страница 12: ...e scale Installation Site Preparation In order to ensure that the scale platform will not be loaded over its intended capacity take care that the installation site will not allow unintended loads from being placed on the scale Make sure that the scale location is not in the path of forklift tow motor traffic or in the vicinity of falling objects If the scale has not been designed for a washdown ap...

Страница 13: ... frame making sure concrete is supporting the four corner plates where the scales load feet rest All weight will be on these plates Let concrete cure for at least 24 hours Cut off home run conduit flush with floor so it does not contact the scale Run homerun cable through conduit leaving at least 5 feet of excess You will need this length to move the scale out of the pit when servicing Wire indica...

Страница 14: ...ctural channel under the junction box cover Feet will not be packed internally in the following instances Scale 30 X 30 or smaller Uses Level Flex rubber base feet 3 4 or 1 threaded leveling feet All side access J box scales Special applications Clydesdale platforms will have threaded holes through the deck for using 5 8 11 UNC threaded lifting eyes not provided for lifting and moving the scale 30...

Страница 15: ...e by the amount each leveling foot has been threaded into the cell IMPORTANT Check to make sure the top of the load foot stem does not touch the scale by inserting too far Visually inspect the four corners adjustment holes or make sure your finger fits between the load foot stem and scale frame This will cause the scale to not weigh correctly Using a level on top of the scale platform length and w...

Страница 16: ...e floor may include foot locating plates or may rest on topside of a bottom mounting plate all depending on the application Assembling the Scale Drum Scale On drum scale the load cells are mounting inside the ends of the side tubes There are cut outs on the bottom side of the tube to allow the feet to be threaded into the load cells Again there are through holes on the top side of the side tubes t...

Страница 17: ...head countersink bolts and anchors to install the scale Standard hex bolts will contact the scale platform and will cause inaccurate scale readings Assembling the Scale Rocker Pin Suspension Place base frame onto the floor making sure the frame is level Install pins into all four corners The rocker frame design does not allow for height adjustments Temporarily place the scale onto the load pins to...

Страница 18: ...this step for all of the anchor locations Clean the hole using compressed air and a nylon brush Tap anchor into the drilled hole until flush with cement Insert the setting tool into the end of the anchor and expand the anchor by striking the end of the setting tool with a hammer The anchor is set fully expanded when the shoulder of the setting tool touches the anchor Full expansion is necessary fo...

Страница 19: ...ing bolts are released lift deck Once deck is open locate built in locking support bars Locate built in upper clevis pin s Remove cotter pin and place support bar onto upper clevis pin Place cotter pin back into clevis pin to secure bar in place Repeat process for all remaining support bars The Lift Deck can now be safely cleaned washed down Reverse steps to lower deck and latch into place ...

Страница 20: ...mming board Load cell wiring will be as follows for Sensortronic cells Note For alternate interchangeable load cell brands check calibration certificate for wiring specifics or refer to the drawing below Make certain that all of the cord grip fittings on the junction box are tightened with a wrench so that the internal rubber sleeve begins to protrude from the nut Pull slightly on the cables to en...

Страница 21: ...ALE CONNECTOR B TEK ANALOG DD SERIES HOMERUN CABLE COLOR CODE OPTIONS B TEK T103 B TEK T40xS B TEK T503W WORLD WEIGH BWS NOTE Jumper W1 W2 for 4 wire install NOTE Sense wires or jumper wires required NOTE Jumper P1 P2 for 4 wire install NOTE Use of sense wires is selectable Use Menu Path Build Cable 4 or 6 WORLD WEIGH C100 6lb thru 60lb SOLDER SIDE OF MALE CONNECTOR SOLDER SIDE OF FEMALE CONNECTOR...

Страница 22: ...d Cells Connecting the Indicator Depending on the type of scale package and or indicator purchased the connecting or homerun cable between the scale and indicator may or may not be provided A 4 wire cable is required to connect the two together or an optional 6 wire cable for longer runs over 50 ft It may be hard wired or can be equipped with a quick disconnect type fitting For a hard wired connec...

Страница 23: ...o weight on the scale Then place test weights on the scale equal to 70 80 of the scale s total capacity If several test weights are being used they should be spaced evenly around the platform Perform a span calibration on the indicator Remove all test weights and check the zero reading on the indicator If necessary repeat the above procedure for calibra tion and then remove the indicator from its ...

Страница 24: ...ing or something similar underneath when working on the cell replacement Disconnect the wire leads from the summing board of the load cell being replaced Pull the load cell cable from the summing board location and out of the understructure of the scale With the cable freed remove the leveling foot and the two mounting bolts from the load cell Prior to bolting the new load cell in place route the ...

Страница 25: ...026 10 000 lb SS load cell Stainless steel Call B TEK 1 000 lb SS Hermetic cell Stainless steel hermetically sealed 813 500030 2 500 lb SS Hermetic cell Stainless steel hermetically sealed 813 500009 4 000 lb SS Hermetic cell Stainless steel hermetically sealed 813 500022 5 000 lb SS Hermetic SE SS hermetic small envelope 813 500004 5 000 lb SS Hermetic LE SS hermetic large envelope 911 000005 1 2...

Страница 26: ... B TEK com Floor Scale Installation Manual 26 B TEK Scales LLC 1510 Metric Ave SW Canton Ohio 44706 800 266 8900 Direct 330 471 8900 Fax 330 471 8909 Monday Friday 7 00 AM 5 00 PM www B TEK com sales b tek com ...

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