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Axminster Trade 105644, Оригинальное руководство пользователя

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Exploded Diagrams/Lists

24

No

Item No

Item

Specification

Qty

1

50101047

Hex. Screw

M12x1.75Px30L

2

2

50351062

Flat Washer

1  2”x28x3t

2

3

23031035

Lead Screw

1

4

50602013

Spring Pin

6x36L

1

5

23031038

Handle Wheel

1

6

23101003

Main Table

1

7

50103054

Set Screw

M6x1.0Px6L

10

8

23031033

Setting Bar

1

9

23041037

Collar Stop

M6x1.0P

2

10

50114057

Universal Handle

M6x1.0P*10L

2

11

23041027

Rack

1

12

50102005

Cap Screw

M6*1.0Px12L

4

13

38021007

Handle Wheel

1

14

50153019

Set Screw

5/16”-18UNx5/8”L

2

15

50103007

Set Screw

M8x1.25Px16L

1

16

23031034

Clamp plate

1

17

50103015

Set Screw

M6x1.0Px10L

1

18

23031036

Clamp Rod

1

19

23101020

Clamp Base

1

20

50304002

Wave Washer

BWW-16

1

21

23041048

Chuck Release Nut

1

22

23041034

Chuck

1

23

23041064

Chuck Extension 
Adaptor

1

24

50604048

Key

6x6x20L

2

25

23101009

Setting Block

1

26

50302008

Spring Washer

M8

3

27

50403006

E Ring

ETW-15

3

28

23101014

Shaft

1

29

23101015

Gear

2

30

50104047

Round Head 
Phillips Screw

M5x0.8Px8L

6

31

23041032

Left Side Cover

1

32

50302007

Spring Washer

M6

3

33

50102008

Cap Screw

M6x1.0Px25L

3

34

50114056

Universal Handle

M8x1.25Px30L

1

35

50102015

Cap Screw

M8x1.25Px50Lx30L

1

36

50301102

Flat Washer

8.2x16xlt

2

37

23101011

Stop Plate

1

38

50102014

Cap Screw

M8x1.25Px35L

2

39

23101010

Lift Setting Block

1

40

50202004

Nylon Nut

M8x1.25P

1

41

50114046

Universal Handle

M6x1.0Px28L

1

42

23101007

Gib

1

43

50103053

Set Screw

M6x1.0Px25L

6

44

50201013

Hex. Nut

M6x1.0P

6

45

23101002

Base, Middle

1

46

23041505

Motor

1

47

23101017

Setting Rod

1

48

50114005

Universal Handle

M8x1.25Px15L

1

49

23041042

Bushing

1

50

50602032

Spring Pin

6x16L

1

51

50102003

Cap Screw

M5x0.8Px10L

2

52

23041014

Rack

1

53

50102016

Cap Screw

M10x1.5Px30L

4

54

50302010

Spring Washer

M10

4

55

23101005

Column

1

56

23031015

Screw

2

57

23101006

Gib

1

58

23101001

Fixed Base

1

59

50301091

Flat Washer

8.5x20x1.5t

2

60

50101034

Hex. Screw

M8x1.25Px25L

2

61

23101013

Fixed Collar

1

62

23101012

Lead Screw

1

63

23041013

Gib

1

64

23101004

Headstock

1

65

23041033

Right Cover

1

66

23041063

Chuck Key

1

67

23011077

Chuck Key Holder

1

68

50302006

Spring Washer

M5

1

69

23041052

Upper Cylinder 
Fitting

2

70

50403001

E Ring

ETW-7

2

71

50102027

Cap Screw

M12x1.75Px30L

1

72

23041030

Handle Grip

1

73

23041061

Collar

1

74

23011013

Gear

1

75

23041022

Gear Shaft

1

76

23101019

Handle

1

77

23101008

Back Cover

1

78

50604005

Key

5x5x12L

1

79

23101018

Handle Hub

1

80

23041047

Spring

1

81

23041049

Washer

1

82

50108004

Socket Head Flat 
Screw

M6x1.0Px16L

1

83

23041101

Hydraulic Cylinder

1

84

50104057

Round Head 
Phillips Screw

M4x0.7Px10L

6

85

33050021

Wrench

1

86

23101022

Setting Block

M8x1.25P

1

87

50103073

Set Screw

M8x1.25Px8L

3

88

23101021

Pin

1

89

23101016

Scale

1

Содержание 105644

Страница 1: ...AT25BM Bench Morticer AT M 16 08 2019 BOOK REF 106517 Code 105644 Original Instructions Code 105646 Door Mortice Kit Code 105645 AT25BM Morticer Stand ...

Страница 2: ...rectives EU Declaration of Conformity Signed Andrew Parkhouse Operations Director Date 18 10 2017 The symbols below advise the correct safety procedures when using this machine Fully read manual and safety instructions before use Eye protection should be worn Ear protection should be worn HAZARD Dust mask should be worn EU Declaration of Conformity EU Declaration of Conformity 02 What s Included 0...

Страница 3: ...A 1 Operating Wheel 1 Operating Lever B Accessories 2 Bush Adaptors 13 16 and 3 4 C 1 17 19 12 14 and 11 13mm Spanners D 1 Spindle Nut Spanner 1 Screwdriver E 1 Hex Key F 1 Chuck Key G 1 Lift Shift Clamping Handle H 1 Chuck Extension I 1 Instruction Manual A B C D E H F G I D ...

Страница 4: ...ckets J 2 Long Upper Support Struts K 2 Short Upper Support Struts L 2 Long Lower Support Struts M 2 Short Lower Support Struts N 4 M8 Hex Bolts Washers Nuts O 4 Threaded Rubber Feet P 1 Bag of Fixings Q Code 105646 Door Mortice Kit J K L M N P Q O S R T U V X ...

Страница 5: ...is to use the machine ensure they are suitably qualified to use it Do not use the machine if you are tired or distracted Do not use this machine within the designated safety areas of flammable liquid stores or in areas where there may be volatile gases Check cutters are correct type and size are undamaged and are kept clean and sharp this will maintain their operating performance and lessen the lo...

Страница 6: ...amiliarising yourself with the correct safety operating and maintenance procedures before proceeding further Mounting the Morticer to aWorkbench Lower the morticer assembly onto the workbench and position the machine so there is sufficient space all round Use a pencil and mark the position of the mounting holes to the base casting Drill the holes in the workbench and secure the morticer using four...

Страница 7: ...les in the morticer s base Place the remaining washers over the threaded bolts and secure in place with the four nuts see fig 01 02 03 Fig 01 02 03 A O Operating Lever 1 Locate the operating lever B Loosen the grub scew on the lever coupling insert the bar into machined hole and re tighten the screw Remove the Hex screw washer and spring from the rack and pinion assembly see figs 05 06 07 Fig 05 0...

Страница 8: ...3 Push the lever coupling face up against the support column and replace the spring and Hex screw washer Re tighten using the Hex key NOTE DO NOT OVERTIGHTEN see fig 10 11 Fig 10 11 Chuck Compartment Open the chuck access door by removing the screw and placing it safely aside Remove the transport packaging and wipe the chuck over with a cloth Close the access door and replace the screw see fig 13 ...

Страница 9: ...justing screws and locking nuts Table operating wheel Depth setting bar clamping handle Depth setting bar Chisel mounting flange Chisel lift shift clamping handle Depth stop ring collar Table Cast iron base Motor NVR switch with emergency stop shroud Table clamp Clamp wheel Chuck access door AT25BM Morticer with optional stand ...

Страница 10: ...ption 10 1 5 13mm Chuck Bush adaptor Mortice chisel clamping handle Clamping handle A Depth setting scale bar B Depth stop ring collar C Depth stop plate D NVR Emergency stop shroud NVR ON OFF switch Chuck key storage clip A B C D ...

Страница 11: ...ing nuts Table front to back adjustment grub screws and locking nuts G Table left to right clamping handle H Table left to right gib strip adjusting screw I and locking nuts J Push operating wheel to engage the gears to move the table from left to right Pull wheel out to engage the lead screw to move the table front and back E E F G H I J ...

Страница 12: ...wn as the one penny width This was achieved by introducing a penny between the locating shoulder of the chisel and the adaptor face with the auger locked in place and with the chisel pulled hard down on the auger The penny was then removed and the chisel pushed up to the adaptor face and locked in place This established the one penny width between the chisel and the auger which for general timbers...

Страница 13: ...t the depth you require Pull the head stock down and put the end of the timber against the chisel position the Coupled with the depth stop on the same assembly is the head stock rise limiter This limits the rise of the head stock chisel to a convenient distance above the work by the use of a locking collar positioned above the stop finger on the side of the head stock The travel of this assembly i...

Страница 14: ... Chuck Extension WARNING DISCONNECTTHE MORTICER FROMTHE MAINS SUPPLY BEFORE CONTINUING To increase the chuck s travel the morticer comes with a chuck extension I This fits between the motor spindle and the chuck To fit the extension first open the chuck access doors Using the spanner D hold the chuck in place turn the large nut downwards on the spindle to push the chuck assembly off the tapered sp...

Страница 15: ...ts and washers and tighten see figs 24 25 26 27 28 Table Clamp Fig 24 25 26 27 28 1 2 3 4 5 Locating pin Locating pin hole Adjusting theTable The work table can be adjusted from back to front and from left to right by operating the main control wheel to the front of the morticer Left to Right Movement Push the operating wheel forward to engage the drive gear into the table rack thus enabling the t...

Страница 16: ...able Distance Stops To the front of the work table there are two collar stops to set the required distance for repetitive work Loosen the collar clamping handle A and slide the collar B along the collar stop bar C until the required distance is reached then re tighten the handle to lock the collar in position Repeat for the other collar see figs 33 34 Fig 33 34 A B C Left to Right Movement Back to...

Страница 17: ...tice chisel over the door With the morticer mounted on its optional floor stand a full 1metre wide door will fit into the attachment Obviously when the morticer is bench mounted this width may vary Easy to fit and with an adjustable door clamp T U V X With assistence turn the morticer head assembly around by removing the four Hex bolts washers 1 R R S S Countersink mounting holes 2 3 4 5 6 T U V D...

Страница 18: ...o achieve this is to install in position with a spacer such as a two pence coin between the collar of the chisel and the locating face on the machine then bring the bit up so that the cutting part is hard against the base of the chisel and then tighten up the shank of the bit in the chuck The spacer is then removed the chisel moved up to its correct position and re tightened Sharpening Sharpening ...

Страница 19: ...d with ease Maximum total load is 540kg and the size limits are 460mm x 620mm minimum up to 720mm x 850mm maximum Code 105072 Maintenance WARNING DISCONNECTTHE MORTICER FROMTHE MAINS SUPPLY BEFORE CONTINUING After long periods of use if you notice a degree of side play developing on both the table and head stock you will need to adjust the gib strip screws until the slide play is eliminated Table ...

Страница 20: ... play has been eliminated tighten the locking nuts E on the column to secure the setting Fig 38 E F General Maintenance WARNING DISCONNECTTHE MORTICER FROM THE MAINS SUPPLY BEFORE CONTINUING To ensure optimum performance from your morticer routine cleaning and lubrication is required After long periods of use wood and resin deposits will build up on the table and the rack and pinion gears Clean al...

Страница 21: ...iations in the chisel we recommend using the multi flute conical reamer sharpening set code 700173 with the appropriate size pilot piece just a few turns removes a tiny amount of metal from the chisel s internal bevel When abrasion occurs to the extent that the chisel bit tip becomes thin and liable to break it is advisable to replace it with a new one Introduction Fig 39 Square corner Bevelled ar...

Страница 22: ...isel and bit 1 Sharpen or replace the chisel and bit 2 Gum or pitch on the chisel and bit 2 Remove the chisel and bit and clean using Axcaliber Blade and Bit Cleaner Code 951145 3 Gum or pitch on the worktable or fence causing an un square cut 3 Clean the worktable and fence as described above 4 The chisel and bit was not correctly set 4 Make sure the entire assembly is correctly held with proper ...

Страница 23: ...Exploded Diagrams Lists 23 AT25BM Morticer Code 105644 R2310 B1 ...

Страница 24: ...2 39 23101010 Lift Setting Block 1 40 50202004 Nylon Nut M8x1 25P 1 41 50114046 Universal Handle M6x1 0Px28L 1 42 23101007 Gib 1 43 50103053 Set Screw M6x1 0Px25L 6 44 50201013 Hex Nut M6x1 0P 6 45 23101002 Base Middle 1 46 23041505 Motor 1 47 23101017 Setting Rod 1 48 50114005 Universal Handle M8x1 25Px15L 1 49 23041042 Bushing 1 50 50602032 Spring Pin 6x16L 1 51 50102003 Cap Screw M5x0 8Px10L 2 ...

Страница 25: ...er Support Front Rear 2 5 23102004 Lower Support Front Rear 2 6 50206002 Hex Nut with Collar M8x1 25P 24 7 23102003 Upper Support Left Right 2 8 23102001 Main Stand Support 4 9 50110014 Carriage Bolt M8x1 25Px16L 24 10 50201019 Hex Nut M8x1 25P 4 11 50201016 Hex Nut M10x1 5P 8 12 50301085 Flat Washer 10x20x2 0t 8 13 71011017 Adjustment Screw 4 Optional AT25BM Stand Code 105645 R2310 B2 ...

Страница 26: ...iversal Handle 2 2 23045005 Fix Shaft Bracket 1 3 23045003 Hold Down Shaft 1 4 23045006 Fix Shaft 1 5 23045101 Hold Down 1 6 23045004 Abrasive 1 7 50108007 Hex Pan Head Screw M6x1Px20L 4 8 23045002 Fix Shaft 2 9 23045001 Fence 1 Optional Door Mortice Kit Code 105646 R2310 B4 ...

Страница 27: ...Wiring Diagram 27 ...

Страница 28: ...together with household waste material By law they must be collected and recycled separately EU Countries Only The Axminster guarantee is available on Craft Trade Engineer AirTools CNCTechnology Series machines Buy with confidence from Axminster So sure are we of the quality we cover all parts and labour free of charge for three years For more information visit axminster co uk 3years ...

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