Axi STS 7030 Скачать руководство пользователя страница 27

 

 

 

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Depending on the condition of the fuel and the amount of sludge build-up, it is recommended to initially 
use a double dose of one to twenty-five hundred (1:2500) instead of one to five thousand (1:5000) This 
has  proven  to  be  essential  in  accelerating  the  tank  cleaning  process.  AFC-705  contains  detergent, 
surfactant, dispersant, corrosion inhibitor, lubricity enhancer and combustion catalyst. It does not contain 
biocides. AFC-705 should always be used periodically in particular to stabilize fuel that is stored for longer 
periods of time. 
 

Note:  In cases of severe tank contaminant build-up (sludge) and high water level in bottom, it 

is recommended to clean the tank (vacuum bottom) and polish the fuel before initial 
use of an STS system. 

MAINTENANCE 

! IMPORTANT ! It is recommended that only qualified, experienced personnel, familiar 
with this equipment, who have read and understood all the instructions in this manual 

should install, operate and maintain the system. 

 

! IMPORTANT ! Always disconnect the system from the electric power supply before 
working or servicing it. Do not proceed with any maintenance unless the pressure or 
vacuum has been released, the system has been allowed to reach ambient temperature 

and all fluids have been drained. 

PREVENTATIVE MAINTENANCE 

The  STS  7030  Automatic  Fuel  Filtration  System  should  be  visually 

inspected  and  tested  a  minimum  of 

every  six  months

 

according  to  the  procedure  below 

during  light  duty  cycles.  Monthly  inspections  are 

recommended for systems that are being used in excess of an average of 8 hours day and five days a week. 
 

o

 

Prior to performing the maintenance procedure ensure that: 
1.

 

The electrical sub-panel mounted main disconnect switch is operating properly, 

2.

 

the user supplied remote circuit breaker is in the “Off” position, and 

3.

 

All sources of power are isolated from the unit. 

4.

 

Proceed only after this has been verified and properly tagged. 

o

 

Drain visible water and sediment from primary filter / water separator (see Servicing Primary Filter 
/ Water Separator below). 

o

 

Check enclosure and all parts for corrosion and rust. 

o

 

Check locking latches, door and hinge operation. 

o

 

Check cabinet mounting hardware. Tighten as necessary. 

o

 

Check pump/motor hardware for tightness. Pump/motor hardware will loosen after normal 
operation due to vibration. This hardware is lock nutted, check all bolts for secure nuts. 

o

 

Check all electrical terminals and connections for tightness. 

o

 

All motors are permanently lubricated and do not require any lubrication. 

o

 

All pumps are self-lubricating and do not require any maintenance. 

o

 

Check all plumbing joints for leaks. Tighten fittings and joints as necessary. Remove accumulated 
fuel in drip tray as necessary. 

o

 

Inspect all filters and separators. See section below on filter inspection and service. 

o

 

With breakers and power turned on again and pump running 

check all alarms

 for proper operation: 

1.

 

Manually raise float switch located in drip/spill tray. Pump should immediately turn off and 
“LEAK DETECTION” should illuminate. Reset alarm by pushing the “RESET ALARM” button on 
the control panel. 

2.

 

Slowly partially close inlet ball valve. At 12”HG pump should turn off and “HIGH VACUUM 
ALARM” should illuminate. Open inlet ball valve again. Reset alarm by pushing the “RESET 
ALARM” button. 

Содержание STS 7030

Страница 1: ...uct Submittal Package STS 7030 Automated Fuel Filtration System Modbus TCP IP LAN and Internet Connectivity E mail SMS Maintenance Alerts Maintenance Alert Log File Multiple tank Functionality Runtime...

Страница 2: ...Optimal Fuel Quality Reliable Power Product Submittal Package Section 1 CSI Specifications...

Страница 3: ......

Страница 4: ...closure with appropriate ventilation Hinged front doors shall be equipped with quarter turn key lockable handle Fluid containment area with leak detection shall be an integral component of the enclosu...

Страница 5: ...on a dedicated webpage that monitors the system as well as delivered through E mail and SMS messages to designated individuals System shall provide following control and display function a Full Modbu...

Страница 6: ...in accordance with the input from pressure and vacuum gauges as well as water sensor D Operation System shall provide dry contacts for summary alarm and leak detection alarm to interface with buildin...

Страница 7: ...Optimal Fuel Quality Reliable Power Product Submittal Package Section 2 Installation Operation Maintenance Manual...

Страница 8: ......

Страница 9: ...perating and Maintenance Manual STS 7030 Automated Fuel Filtration System Modbus TCP IP LAN and Internet Connectivity E mail SMS Maintenance Alerts Maintenance Alert Log File Multiple tank Functionali...

Страница 10: ...2...

Страница 11: ...ALARM FEATURES 14 INITIAL START UP COMMISSIONING CHECKLIST 15 Flow switch setting adjustment No Flow Alarm 15 Gauge venting accuracy 15 Initial test procedure 15 OPERATION 17 Emergency Stop 17 Pump O...

Страница 12: ...4...

Страница 13: ...2 x 17 142 x 183 x 43 cm Weight 688 lbs Not for use with fluids that have a flash point below 100 F All STS Systems feature Multi stage water removal and particulate filtration NEMA 12 13 4 Powder Coa...

Страница 14: ...a fully enclosed lockable weatherproof NEMA rated cabinet The principal components are a continuous duty motor with coupled gear pump a strainer primary coalescing filter with vacuum sensor and gauge...

Страница 15: ...ear Pump 18 Outlet Ball Valve 9 Pressure Relief Valve 19 Fuel Outlet 10 Pressure Gauge 20 Storage Shelf wer are cover e and es and F JG GVFM load MFSBUF turning back to JOH every OUBJOT Inside the STS...

Страница 16: ...tandards for safe operation NOT for use with fluids that have a flash point below 100 F 38 C e g gasoline alcohol SYSTEM COMPONENTS CONTROL AND SAFETY DEVICES AXI International Touch Screen Controller...

Страница 17: ...phosphatized surfaces Spill tray with leak detection Louvered side panels Brackets for wall mounting Literature pocket STAINLESS STEEL PLUMBING PRIMARY INSPECTION Upon arrival the STS 7030 Automatic...

Страница 18: ...shown on the electrical drawings WARNING The whole system Enclosure doors plumbing motor electric sub panel must be properly grounded for operator safety Depending on length of run use copper wiring...

Страница 19: ...the lowest possible fuel level in the tank A priming tee should be installed on the highest point of the suction line to be able to easily prime the lines and system The return line s should be plumb...

Страница 20: ...stem to prevent any possible interference with safe engine operation It is highly recommended to plumb the discharge line independent and separate of the engine s fuel return line back to the tank If...

Страница 21: ...installed at the fuel tank to hold the fuel column 5 Make sure to completely fill suction line to its highest point with fuel no trapped air in particular when the suction line exits the tank top and...

Страница 22: ...ATURES The STS 7030 is equipped with an AXI INTERNATIONAL Touch Screen Controller System and alarm status are displayed on the industrial control panel on the door via indicator lights and on the text...

Страница 23: ...ro due to internal case pressure buildup caused by temperature variations Accuracy may be significantly reduced To restore gauge to operating condition move yellow lever of fill plug to the open posit...

Страница 24: ......

Страница 25: ...PUMP OPERATION Apply control power to unit Place breakers in the AXI International Smart Filtration Controller in the ON position Automatic Place the key switch in the AUTO position When the timer con...

Страница 26: ...EAK DETECTION indicator The pump motor will shut off and remain locked out of operation until the leak has been corrected and the ALARM RESET button has been pushed Before removing the spilled fuel fr...

Страница 27: ...of 8 hours day and five days a week o Prior to performing the maintenance procedure ensure that 1 The electrical sub panel mounted main disconnect switch is operating properly 2 the user supplied remo...

Страница 28: ...dicator should start blinking for 10 seconds and then illuminate constantly as the pump is turned off Slide flow switch back into original position and reset alarm by pushing the RESET ALARM button No...

Страница 29: ...ump will automatically shut off and activate the HIGH PRESSURE ALARM indicator light The signal indicates that it is time to change the filter element There are several types of filters available the...

Страница 30: ...ER SEPARATOR If the water level in the secondary filter water coalescer reaches a certain level in the bowl the water sensor will trigger the alarm HIGH WATER ALARM and shut off the pump The signal in...

Страница 31: ...priately dimensioned Alarm HIGH VACUUM ALARM comes on with clean strainer element installed 1 Heavily contaminated fuel excessive water in tank 2 Restriction in plumbing on inlet side too high 3 Exces...

Страница 32: ...al Motor does not turn or turns intermittently 1 Control power not available 2 Motor thermal overload condition 3 Pump failed and seized 4 Motor failure 5 Emergency Button depressed Pump leaks fuel 1...

Страница 33: ...epair return removal or replacement of products AXI INTERNATIONAL ASSUMES NO LIABILITY FOR ANY GENERAL SPECIAL INCIDENTAL CONSEQUENTIAL CONTINGENT OR OTHER DAMAGES UNDER ANY WARRANTY EXPRESS OR IMPLIE...

Страница 34: ...element 10 Micron FBO 60341 Micro filter element 25 Micron Secondary Filter FBO 60336 Coalescing filter element 1 Micron FBO 60337 Coalescing filter element 5 Micron FBO 60356 Coalescing filter elemen...

Страница 35: ...Inside Diameter JB Junction Box HG Inches of Mercury L Lamp L E D Light Emitting Diode LFF Loss of Flow Relay LFL Low Fuel Level Relay LPR Low Pressure Relay MDB Main Distribution Block MDS Main Disco...

Страница 36: ...28 APPENDIX B DRAWINGS...

Страница 37: ...Optimal Fuel Quality Reliable Power Product Submittal Package Section 3 Electrical Drawing...

Страница 38: ......

Страница 39: ......

Страница 40: ...Optimal Fuel Quality Reliable Power Product Submittal Package Section 4 Installation Notes Recommendations for Site and or Tank Plumbing...

Страница 41: ...There are no additional installation notes or recommendations Please see the product manual included in this submittal for installation information...

Страница 42: ...ingle source for all fuel conditioning related equipment and support available world wide Peak Engine Performance Reliable Power Supply Lower Maintenance Costs Lower Exhaust Emissions Read about the s...

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