Axi STS 7030 Скачать руководство пользователя страница 21

PRIMING THE SYSTEM 

 

The 

pump supplied with the STS 7030 is NOT automatically self-priming

 and must not be run dry. 

 

 

! WARNING ! If the pump is allowed to run without fuel, pump damage will occur. 

 
The pump head of the STS 7030 unit is shipped from the factory filled with Diesel #2 to facilitate initial 
lubrication. This will not eliminate the necessity to prime the complete system. The STS 7030 is primed by 
using  the  externally  installed  priming  tee  (not  provided)  on  the  suction  side  of  the  system.  Also  the 
suction line must be completely filled with fuel prior to the initial system start-up. 
 

PRIMING PROCEDURE: 

 

1.

 

Ensure the pump is filled with #2 Diesel fuel. 

2.

 

Ensure that the inlet ball valve is in the open and the outlet ball valve is in the closed position. 

3.

 

Slightly open the manual air vent valve (bleed screw) located just below the pressure gauge on 
the primary filter(position #14 – page 5). 

4.

 

Open the externally installed priming tee (located at the highest point of the suction plumbing), 
fill the line with fuel until fuel escapes from bleed screw (manual air vent), close the manual air 
vent, continue filling until all air is bled from the plumbing lines and system, close the priming tee. 
(for tanks situated on a lower level than the STS 7030, it is recommended that a foot valve is 
installed at the fuel tank to hold the fuel column). 

5.

 

Make sure to completely fill suction line to its highest point with fuel (no trapped air), in particular 
when the suction line exits the tank top and the STS 7030 is located below that level. 

6.

 

Open the outlet ball valve and ensure the inlet ball valve is also in open position. 

7.

 

Switch on the pump and observe fuel flow. 

 

The system is equipped with a vacuum gauge on the input side of the pump. The gauge should read 0 to 
11" HG vacuum maximum under normal conditions. Vacuum gauge readings reaching 12" HG vacuum 
indicate  excessive  debris  in  the  Nexus  Y  strainer  (or  a  flow  restriction  or  too  high  suction  height  and 
therefore  pressure  drop  in  the  suction  line)  and  will  result  in  pump  shutdown  and  activate  the  alarm 
“HIGH VACUUM ALARM”. 

 

Note:  12" HG vacuum = clogged strainer or suction line flow restriction / excessive lift. 

 

The  system’s  pressure  gauge  on  the  secondary  filter  should  show  25  PSI  maximum  pressure  under 
normal  conditions  (.433  PSI  =  1'  vertical  head  pressure).  Pressure  gauge  readings  in  excess  of  25  PSI 
pressure indicate excessive filter clogging, or fuel line restrictions and/or friction. 
 
Differential  pressure  over  25  PSI  indicates  filter  clogging  (“HIGH  PRESSURE  ALARM”  indicator)  and  will 
automatically shut down the pump. 
 
The  pressure  relief  valve  has  a  40-45  PSI  set  point.  Pump  discharge  pressure  in  excess  of  40-45  PSI  will 
cause the pressure relief valve to open and vent fuel back to the fuel transfer pump inlet side. 

Содержание STS 7030

Страница 1: ...uct Submittal Package STS 7030 Automated Fuel Filtration System Modbus TCP IP LAN and Internet Connectivity E mail SMS Maintenance Alerts Maintenance Alert Log File Multiple tank Functionality Runtime...

Страница 2: ...Optimal Fuel Quality Reliable Power Product Submittal Package Section 1 CSI Specifications...

Страница 3: ......

Страница 4: ...closure with appropriate ventilation Hinged front doors shall be equipped with quarter turn key lockable handle Fluid containment area with leak detection shall be an integral component of the enclosu...

Страница 5: ...on a dedicated webpage that monitors the system as well as delivered through E mail and SMS messages to designated individuals System shall provide following control and display function a Full Modbu...

Страница 6: ...in accordance with the input from pressure and vacuum gauges as well as water sensor D Operation System shall provide dry contacts for summary alarm and leak detection alarm to interface with buildin...

Страница 7: ...Optimal Fuel Quality Reliable Power Product Submittal Package Section 2 Installation Operation Maintenance Manual...

Страница 8: ......

Страница 9: ...perating and Maintenance Manual STS 7030 Automated Fuel Filtration System Modbus TCP IP LAN and Internet Connectivity E mail SMS Maintenance Alerts Maintenance Alert Log File Multiple tank Functionali...

Страница 10: ...2...

Страница 11: ...ALARM FEATURES 14 INITIAL START UP COMMISSIONING CHECKLIST 15 Flow switch setting adjustment No Flow Alarm 15 Gauge venting accuracy 15 Initial test procedure 15 OPERATION 17 Emergency Stop 17 Pump O...

Страница 12: ...4...

Страница 13: ...2 x 17 142 x 183 x 43 cm Weight 688 lbs Not for use with fluids that have a flash point below 100 F All STS Systems feature Multi stage water removal and particulate filtration NEMA 12 13 4 Powder Coa...

Страница 14: ...a fully enclosed lockable weatherproof NEMA rated cabinet The principal components are a continuous duty motor with coupled gear pump a strainer primary coalescing filter with vacuum sensor and gauge...

Страница 15: ...ear Pump 18 Outlet Ball Valve 9 Pressure Relief Valve 19 Fuel Outlet 10 Pressure Gauge 20 Storage Shelf wer are cover e and es and F JG GVFM load MFSBUF turning back to JOH every OUBJOT Inside the STS...

Страница 16: ...tandards for safe operation NOT for use with fluids that have a flash point below 100 F 38 C e g gasoline alcohol SYSTEM COMPONENTS CONTROL AND SAFETY DEVICES AXI International Touch Screen Controller...

Страница 17: ...phosphatized surfaces Spill tray with leak detection Louvered side panels Brackets for wall mounting Literature pocket STAINLESS STEEL PLUMBING PRIMARY INSPECTION Upon arrival the STS 7030 Automatic...

Страница 18: ...shown on the electrical drawings WARNING The whole system Enclosure doors plumbing motor electric sub panel must be properly grounded for operator safety Depending on length of run use copper wiring...

Страница 19: ...the lowest possible fuel level in the tank A priming tee should be installed on the highest point of the suction line to be able to easily prime the lines and system The return line s should be plumb...

Страница 20: ...stem to prevent any possible interference with safe engine operation It is highly recommended to plumb the discharge line independent and separate of the engine s fuel return line back to the tank If...

Страница 21: ...installed at the fuel tank to hold the fuel column 5 Make sure to completely fill suction line to its highest point with fuel no trapped air in particular when the suction line exits the tank top and...

Страница 22: ...ATURES The STS 7030 is equipped with an AXI INTERNATIONAL Touch Screen Controller System and alarm status are displayed on the industrial control panel on the door via indicator lights and on the text...

Страница 23: ...ro due to internal case pressure buildup caused by temperature variations Accuracy may be significantly reduced To restore gauge to operating condition move yellow lever of fill plug to the open posit...

Страница 24: ......

Страница 25: ...PUMP OPERATION Apply control power to unit Place breakers in the AXI International Smart Filtration Controller in the ON position Automatic Place the key switch in the AUTO position When the timer con...

Страница 26: ...EAK DETECTION indicator The pump motor will shut off and remain locked out of operation until the leak has been corrected and the ALARM RESET button has been pushed Before removing the spilled fuel fr...

Страница 27: ...of 8 hours day and five days a week o Prior to performing the maintenance procedure ensure that 1 The electrical sub panel mounted main disconnect switch is operating properly 2 the user supplied remo...

Страница 28: ...dicator should start blinking for 10 seconds and then illuminate constantly as the pump is turned off Slide flow switch back into original position and reset alarm by pushing the RESET ALARM button No...

Страница 29: ...ump will automatically shut off and activate the HIGH PRESSURE ALARM indicator light The signal indicates that it is time to change the filter element There are several types of filters available the...

Страница 30: ...ER SEPARATOR If the water level in the secondary filter water coalescer reaches a certain level in the bowl the water sensor will trigger the alarm HIGH WATER ALARM and shut off the pump The signal in...

Страница 31: ...priately dimensioned Alarm HIGH VACUUM ALARM comes on with clean strainer element installed 1 Heavily contaminated fuel excessive water in tank 2 Restriction in plumbing on inlet side too high 3 Exces...

Страница 32: ...al Motor does not turn or turns intermittently 1 Control power not available 2 Motor thermal overload condition 3 Pump failed and seized 4 Motor failure 5 Emergency Button depressed Pump leaks fuel 1...

Страница 33: ...epair return removal or replacement of products AXI INTERNATIONAL ASSUMES NO LIABILITY FOR ANY GENERAL SPECIAL INCIDENTAL CONSEQUENTIAL CONTINGENT OR OTHER DAMAGES UNDER ANY WARRANTY EXPRESS OR IMPLIE...

Страница 34: ...element 10 Micron FBO 60341 Micro filter element 25 Micron Secondary Filter FBO 60336 Coalescing filter element 1 Micron FBO 60337 Coalescing filter element 5 Micron FBO 60356 Coalescing filter elemen...

Страница 35: ...Inside Diameter JB Junction Box HG Inches of Mercury L Lamp L E D Light Emitting Diode LFF Loss of Flow Relay LFL Low Fuel Level Relay LPR Low Pressure Relay MDB Main Distribution Block MDS Main Disco...

Страница 36: ...28 APPENDIX B DRAWINGS...

Страница 37: ...Optimal Fuel Quality Reliable Power Product Submittal Package Section 3 Electrical Drawing...

Страница 38: ......

Страница 39: ......

Страница 40: ...Optimal Fuel Quality Reliable Power Product Submittal Package Section 4 Installation Notes Recommendations for Site and or Tank Plumbing...

Страница 41: ...There are no additional installation notes or recommendations Please see the product manual included in this submittal for installation information...

Страница 42: ...ingle source for all fuel conditioning related equipment and support available world wide Peak Engine Performance Reliable Power Supply Lower Maintenance Costs Lower Exhaust Emissions Read about the s...

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