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Axi MTC-X, Инструкция по эксплуатации и техническому обслуживанию

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REV0303MTCX010318

Maintenance

! IMPORTANT ! It is recommended that only qualified, experienced personnel, familiar with this equipment, 

who have read and understood all the instructions in this manual should install, operate, and maintain the 

system.

! IMPORTANT ! Always disconnect the system from the electric power supply before working or servicing 

it. Do not proceed with any maintenance unless the pressure or vacuum has been released, the system has 

been allowed to reach ambient temperature, and all fluids have been drained.

Draining and Storing the System

1. 

Before releasing the quick disconnect couplings, allow all fuel to flow out of the hoses by draining the system, or take 

the suction hose out of the tank while the pump is still running and wait till system is purged and empty.

2.  Place an appropriate container under each drain valve. Open both the valve on the separator and the valve under the 

pump. Use the air purge valve on top of the separator to make sure all of the fluid can be drained from the system. 
Opening the valves and the air purge valve will allow fuel to flow down and out of both hoses into the tank.

Pump

Check pump for leaks, worn vanes, and if bypass valve operates correctly. We highly recommend carrying a spare pump. 

The MTC pump can be easily changed in a matter of minutes by opening the unions and/or short hose connections. Spare 
part kits are also available for all MTC pumps. Keep the pump lubricated and pour some oil into pump head for storage.

LG-X Fuel Conditioner

Particles and rust can collect inside the LG-X unit, and over time cause a flow restriction and/or diminish its effectiveness. 

Open the lid of the LG-X Fuel Conditioner by unscrewing the lid screws and clean the magnet and fuel chamber. Inspect 
o-rings prior to reassembly.

Suction and Discharge Hoses

We  recommend  replacing  the  suction  hose  every  year  and  the  discharge  hose  every  two  years.  Heavy  use,  visual 
deterioration, damage, or poor condition and excessive wear can require an even earlier change.

MAINTENANCE

PRIMAR

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Содержание MTC-X

Страница 1: ...TION OPERATING AND MAINTENANCE MANUAL Tank Cleaning and Fuel Restoration System 1 239 690 9589 AXI International AXInternational AXIFuel AXIFuel 1 877 425 4239 Toll Free www AXI International com REV0...

Страница 2: ...ioning Compact Industrial Design Locking Cam and Groove Connections Built In Spill Containment Tray Single Discharge Port For Easy Use Auto Filter Drain For No Spillage Differential Filter Monitoring...

Страница 3: ...tional com Pre Filter Vessel Clamp is Optional Isolation Ball Valve Suction Port Cam and Groove Pre Filter Drain Port Fine Filter Differential Gauges Fine Filter 2 Pump Motor Spill Tray Fine Filter 1...

Страница 4: ...missioning Initial Startup Preparations General Tank Cleaning Procedure AFC Fuel Additive After Tank Cleaning Procedure Filter Configuration System Operation Operating Procedure Phase1 Phase2 Phase3 P...

Страница 5: ...ave a flash point below 100 F 37 8 C e g gasoline alcohol etc Flow Rate Outline Dimensions Enclosure System Weight Operating Temperature Electrical Pump Motor Fuel Conditioner Inlet Outlet s 26 GPM 15...

Страница 6: ...otally Enclosed Fan Cooled with thermal overload protection Service Factor 1 00 Pre Filter Water Separator Drain valve on the bottom Final Filter Down to 1 nominal 3 absolute and 3 water blocking spin...

Страница 7: ...damages also concealed ones to the shipper Checklist If the packing crate shows signs of damage inspect the system for damage Check the entire system for damage that could indicate mechanical or elec...

Страница 8: ...same operation Thesystemisdesignedasa fuel oildialysissystem thatcirculatesandcleansfuel oilbypumpingitfromthetank processing it through the MTC X and returning it back to the tank The system can als...

Страница 9: ...nd keeping a before and after bottom tank sample for show tell purposes to demonstrate the improvement of fuel color clarity and opacity AFC Fuel Additive The use ofAXI InternationalAFC 705 710 FuelAd...

Страница 10: ...cumulating in the tank The water eliminators will absorb and remove any water from condensation or other sources Preventing water accumulation eliminates microbial growth and the need for toxic biocid...

Страница 11: ...y using single filter and then flow through filter 2 When the system is in Fine Filtration Mode utilizing two 2 filters it is important to install the filters in the correct order The higher micron ra...

Страница 12: ...have water drained before using a water block filter Table 1 1 Filter Configuration Table Configuration High Particulate Content High Particulate Water Content Low Particulate High Water Content Sing...

Страница 13: ...l through the fine filtration spin on filter s In this mode the user has the option to use a single spin on filter and void a filter or two spin on filters in series see Figure 2 1 Filter configuratio...

Страница 14: ...iverter valve and operational modes 6 Ensure the accessory selection valve is in the OFF position 7 Ensure Inlet Ball valve is open and start system 8 Drain the water and sludge from the bottom of the...

Страница 15: ...on the bottom of the pre filter vessel Figure 2 5 and 2 6 When all water and sludge is removed shut down system and close inlet ball valve Repeat these steps until all water and sludge is removed 9 1...

Страница 16: ...uired cleanliness 1 Keep the diverter valve in Bypass Mode position 1 2 Place the return line in the tank at the farthest point of the tank from the suction hose secure discharge hose Figure 3 1 Note...

Страница 17: ...re filter vacuum gauges the water sight glass on the prefilter and the two differential gauges The differential gauges will provide an indication of how clogged the spin on filters are and when they s...

Страница 18: ...re Before turning on the pump make sure the entire suction side of the MTC system suction hose separator plumbing pump strainer etc is primed and filled with oil diesel fuel Running the pump dry could...

Страница 19: ...eparator to make sure all of the fluid can be drained from the system Opening the valves and the air purge valve will allow fuel to flow down and out of both hoses into the tank Pump Check pump for le...

Страница 20: ...ry inHG to Pounds per Square Inch PSI divide the inches of Mercury by 2 i e 12inHG 6psi Pressure Side of Pump Clog in line Smaller hose than recommended Some types of flow meters Clogged spin on filte...

Страница 21: ...spin on filter becomes clogged shut the system down and drain the water from the pre filter vessel Close the drain ball valve on the pre filter when complete Figure 6 1 2 With hoses still connected a...

Страница 22: ...ng up the accessory suction tube white transparent tube connected to pre filter vessel drain port will be visible Figure 6 4 6 When the flow in the accessory suction tube decreases and starts to be mo...

Страница 23: ...1 Make sure the pump is turned off and place an appropriate container under the drain valve located on the pre filter vessel 2 Open the drain valve under the pre filter vessel Use the air purge valve...

Страница 24: ...d from the tank The water block filters are used to remove entrained and emulsified water from the fuel Saturation of the water block filter will cause the pressure drop over the filter to increase Wh...

Страница 25: ...or 2 Place a fuel waste container below the drain valve at the bottom of the pre filter vessel 3 Open the drain valve located under the pre filter vessel Figure 8 1 4 Close after visible sediment part...

Страница 26: ...access vanes Figure 8 3 Note Plumbing may not require removal for vane change 7 Loosen and remove the top 4 screws from the pump with a 4mm hex tool Figure 8 4 Figure 8 3 Plumbing branch Before After...

Страница 27: ...ws evenly ensuring screws are just tight enough to compress the o ring without pinching the rotor 11 Before priming the pump run the pump to listen for the rotor pinching The sound would be similar to...

Страница 28: ...into pump head for storage Pump Replacement In order to replace the pump the spin on filters must be removed Follow the instructions in the Filter Drain section before removing spin on filters 1 Remo...

Страница 29: ...ure 10 1 2 Place the AFC container into the leak basin Figure 10 2 3 Remove cap and place the injection accessory suction line into the AFC container 4 Calculate the proper dosing and add the specifie...

Страница 30: ...only to assist in adding AFC into fuel tank Replacement Filter Chart Figure 10 3 Accessory selector for filter draining and additive injection MAINTENANCE PRIMARY INSPECTION OVERVIEW SYSTEM COMPONENT...

Страница 31: ...exceeding their flash point presents explosion and fire hazards WARNING Care must be taken not to operate the pump with either the suction inlet or discharge outlet lines closed or obstructed If the...

Страница 32: ...gged Pressure gauge in red area or more than 20 25 PSI with clean or new filter element installed 1 Restriction on discharge side too high 2 Head on discharge side too high 3 Check filter for water sa...

Страница 33: ...manufacturing defect is found In addition to the limitations above this warranty shall not apply to products 1 which have been tampered with altered or repaired by anyone other than AXI International...

Страница 34: ...king FF 10 10 spin on filter cartridge not water blocking FF 25 25 spin on filter cartridge not water blocking FFZ 3 X Glass 3 Absolute spin on filter cartridge not water blocking WB 3 3 water blockin...

Страница 35: ...35 REV0303MTCX010318 NOTES...

Страница 36: ...ne of solutions include enclosed mobile and compact fuel management systems partial and fully enclosed day tanks pump sets fill stations Tier 4 fuel additives centralized system monitoring and other t...

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