Avdel Genesis G3, Инструкция по эксплуатации

Страница: 19 / 106

Annually
19
Servicing the Tool
PART Nº DESCRIPTION PART Nº DESCRIPTION
SERVICE KIT : 71210-99990
Spanners are specified in inches and across flats unless otherwise stated
07900-00667 PISTON SLEEVE
07900-00692 TRIGGER VALVE EXTRACTOR
07900-00670 BULLET
07900-00672 'T' SPANNER
07900-00706 'T' SPANNER SPIGOT
07900-00684 GUIDE TUBE
07900-00685 INSERTION ROD
07900-00351 3 MM ALLEN KEY
07900-00469 2.5 MM ALLEN KEY
07900-00158 2 MM PIN PUNCH 07900-00164 CIRCLIP PLIERS
07900-00008
7
/
16
x
1
/
2
SPANNER
07900-00012
9
/
16
x
5
/
8
SPANNER
07900-00015
5
/
8
x
11
/
16
SPANNER
07900-00686 PEG SPANNER
07900-00677 SEAL EXTRACTOR
07900-00698 STOP NUT
07900-00700 PRIMING PUMP
07992-00020 GREASE - MOLY LITHIUM E.P.3753
07992-00075 GREASE - MOLYKOTE 55M
07900-00755 GREASE - MOLYKOTE 111
(or every 1 million cycles whichever is the soonest)
Annually or every 1 million cycles the tool should be completely dismantled and new components should be used where worn, damaged
or recommended. All ‘O’ rings and seals should be renewed and lubricated with Molykote 55m grease for pneumatic sealing or Molykote
111 for hydraulic sealing.
The plastic body and base cover must be changed after approximately 1 million cycles, or whenever there is evidence of impact
damage, chipping or cracks.
For an easy complete service, Avdel is offering a complete service kit.
The airline must be disconnected before any servicing or dismantling is attempted unless specifically instructed otherwise.
It is recommended that any dismantling operation be carried out in clean conditions.
Before proceeding with dismantling, empty the oil from the tool following the first three steps of the 'Priming Procedure' on page 25.
Prior to dismantling the tool it is necessary to remove the nose equipment. For instructions see the nose equipment section, pages 8-
11 or if a swivel head was fitted pages 13-15.
For a complete service of the tool, we advise that you proceed with dismantling of sub-assemblies in the order shown.
After any dismantling REMEMBER to prime the tool and to fit an appropriate nose assembly or swivel head.
•
Unscrew retaining nut 22 and pull off stem collector assembly, items 18 , 19 , 20 , 21 , 45, 63, 64 and 'O' ring 17 .
•
Pull off stem collector adaptor 13 .
•
Using the ‘T’ spanner* remove end cap 23 together with seal 15, ‘O’ ring 14 and lip seal 24 .
•
Remove buffer
25
.
•
Loosen locknut 3 with a spanner* then unscrew jaw spreader housing 1 and ‘O’ ring 2 .
•
Remove locknut 3 together with 'O' rings 65 and 66 .
•
Push head piston
7
to the rear and out of head assembly
4
taking care not to damage the cylinder bore.
•
Using circlip pliers* remove seal retainer 26 . Push lip seal 8 to the rear and out of head assembly 4 taking care again not to
damage the cylinder bore.
•
Remove seal housing 5 and lip seal 6 .
I M P O R T A N T
Read Safety Instructions on page 4.
The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.
The operator should not be involved in maintenance or repair of the tool unless properly trained.
* Item included in G3 service kit.
Item numbers in bold refer to the general assembly drawing and parts list on pages 22-23.
Head Assembly
English