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Periodic Maintenance

Perform these maintenance tasks as per the schedule below

Mechanical Maintenance Maintenance Task

How Often

Axes Backlash

Check and compensate if necessary

6 months

Ball Screw Guards

Check condition

6 months or replace as necessary

Drive Belt

Check condition

Check tension

6 months or replace as necessary

Machine Base/Table

Check for level & mounting bolts loosening 6 months

Electrical Maintenance Maintenance Task

How Often

Electrical Cabinets

Check for cleanliness

Check & secure any loose connections

3 months

Electrical Elements

Check for proper working of push button switches 3 months

Proximity Switches

Check for proper operations

3 months

Motors

Check for condition & testing

1 month

Lubrication System & Machine Lubrication

This section covers the lubrication of your machine.  There are two primary areas that require 

lubrication: areas lubricated by the automatic lube system and the greased-for-life or “sealed” bearings.
 Please remember proper lubrication is very important, it greatly affects the performance and longevity 

of your machine.  If the machine is operated without supplying the lubricating oil, it will cause seizure of 
the sliding surfaces.  Before operating, visually inspect the oil on the actual machine surfaces.  Use only 

recommended lubrication oils which are clean and free from contaminants/debris.  Periodically clean 
the tank and strainers, if provided, inspect the equipments functioning or lube supply pipes for damage 

to ensure optimum machine performance.

Lubricating Points

Lubricating System & Recommended Oil Grade Quantity

Headstock Bearings

Grease

Kluber Isoflex BU-15

Life Grease

Ballscrews & Guide Ways

Automatic lube system

Mobil-1-Vactra #2

1 Liter

Ball Screw Bearings

Grease

Kluber Isoflex NBU-15

Life Grease

Ball Screws and Guide Ways

The ball screws, linear guide ways and dovetail slides are lubricated by the automatic lubrication system.

 Follow the lubrication schedule in the table above.  Lube pumps are set at the factory, please call for 
instructions on changing timing. The amount of oil required will depend on your shop environment.  A 

thin layer of lubrication should be present on the slides at all times.  

Headstock & Spindle Bearings

The bearings are of a precision class of accuracy.  The spindle bearings are lubricated for life with high 
grade grease, such as Kluber Isoflex NBU-15.  This grease maintains its lubrication properties at both low

and high temperatures (-70°F to 120°F).  There is no lubrication required for these bearings.  If the 
spindle starts making abnormal noises or gets very warm above (120°F) check for damage of the spindle 

bearings after stopping the machine completely.  The spindle should be warmed up for approximately 
15-20 minutes when the machine has been stopped for a long period (i.e. 5 or more days).

Содержание Raptor TC-1417

Страница 1: ...RAPTOR TC 1417 COMPACT TURRET LATHE Safety Guidelines Delivery Set Up Guide Maintenance Schedule Quick Start Guide 800 476 4849 170 Aprill Drive Ann Arbor Michigan 48103 USA...

Страница 2: ...will also receive a machining operations and programming handbook for the Siemens 808D control system We strongly recommend keeping this setup guide with the manual when your machine arrives Enjoy yo...

Страница 3: ...Index Safety Guidelines 3 Specifications 14 Delivery Setup 16 Maintenance 26 General operation 30 Warranty 31...

Страница 4: ...t the operator and machine however these cannot cover all aspects of safety The operator must thoroughly read and understand the content of this manual before the machine is turned on and operated The...

Страница 5: ...DANGER SYMBOLS...

Страница 6: ...WARNING SYMBOLS...

Страница 7: ...n the machine is not in use If more than one person is operating the machine DO NOT proceed to the next step without informing the other operator s that you are about to do so DO NOT modify the machin...

Страница 8: ...pe the workpiece or clear away chips with your hand or a rag while the spindle is in operation DO NOT allow chips to accumulate in the work envelope Warm up the spindle and axis motion before running...

Страница 9: ...with a multi meter or equivalent meter to make sure there is no residual voltage Maintenance of electrical and mechanical components should only be carried out by individuals with working knowledge o...

Страница 10: ...nsulting the specific operator s manual for that particular machine and control type Never attempt to program a CNC machine without proper training or consulting the specific programmer s manual for t...

Страница 11: ...are set correctly Double check that the correct tool data is entered into the CNC program Test tools before use Check that the seating surfaces are clean before installing tools Check that the spindle...

Страница 12: ...ection must be worn at all times Generally operators choice for comfort depending on volume of sound Earplugs for less sound earmuffs for louder sound Footwear Suitable footwear must be worn A closed...

Страница 13: ...s for example put clear guards around cutting or slicing equipment or warning signs for people to see 4 Use personal protective equipment and clothing any time you are working with hazardous materials...

Страница 14: ...min Rapids on Z 230 IPM 5 75m min Max Cutting Speed 100 IPM 2420mm m Accuracy Inch Metric Repeatability 0004 0 01mm Tool Changer Tool Post Tool Post Type N A N A Capacity 6 6 Max Tool Height 0 78 20m...

Страница 15: ...red a 4th axis rotary table at the time of the machine order the rotary table will be shipped with the machine If ordered at a separate time it will be shipped via Estes as well If you ordered the 4th...

Страница 16: ...and electrical hazards Model Voltage Amps Phase TC 1417 TURRET LATHE 220 30 3 Phase 220 Plug Configuration Three phase machines are supplied without a plug as there are numerous connections for three...

Страница 17: ...e the crate and are under tension Step 1 Cut the metal bands encircling the crate with tin snips Depending on the machine there may not be metal bands Step 2 Using a hammer and claw remove the nails f...

Страница 18: ...gh If the bolts do not fall through just tap the screws through the casting and pallet Remove the sheet metal cover from the lower front of the machine It is attached with several Allen head cap screw...

Страница 19: ...ant and has benefits that aren t often considered Vertical machining centers produce more accurate parts that will last longer when properly leveled A machine tool that isn t properly leveled will not...

Страница 20: ...s needed to make sure all four feet are securely on the floor This is a preliminary adjustment only Connecting The Electrical All electrical work must be done according to the National Electrical Code...

Страница 21: ...Place the coolant pump into the coolant tank Slide the system in place against the rear of the machine then service the coolant tank with water soluble based coolant solution Then slide the chip tray...

Страница 22: ...he machine as well as see the Siemens Control Unit start up If you do not see activity on the display check to see if power is properly being fed into the electrical box Powering Down The Machine 1 Pr...

Страница 23: ...and the tailstock top are clean and free from debris If necessary use a small flat polishing stone to remove any imperfections from the surface so the level will set solidly on the surface Slide the t...

Страница 24: ...level It may take several cycles back and forth to get the final level at both ends At this point there is no twist in the bed of the lathe which was our prime objective Leveling The Z Axis Turn the l...

Страница 25: ...ustment Once the Z axis is level you will need to go back to the procedure for the X axis and perform the X axis leveling again to insure it was not thrown out of adjustment because of changing the Z...

Страница 26: ...loose or missing fasteners At the start end of work Safety Devices Check E stop for proper operation At the start end of work Mechanical Maintenance Daily Maintenance Perform the following maintenance...

Страница 27: ...which are clean and free from contaminants debris Periodically clean the tank and strainers if provided inspect the equipments functioning or lube supply pipes for damage to ensure optimum machine pe...

Страница 28: ...reads are not damaged before tightening 4 The end bearing tightening nut is loose Linear Motion Guide Bearing Maintenance Unlike dovetail guide ways linear motion guides are free from wear It requires...

Страница 29: ......

Страница 30: ...The warranty period commences on the date the CNC Machine is delivered to the Customer s facility Customer may purchase an extension of the warranty period from DMT or an authorized DMT distributor a...

Страница 31: ...h as rain flood wind lightning or earthquake or acts of war or terrorism Without limiting the generality of any of the exclusions or limitations described in this Certificate this warranty does not in...

Страница 32: ...consistent with any term or condition of this Certificate No term or condition set forth in this Certificate may be modified or amended unless by a written agreement signed by both Manufacturer and Cu...

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