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Chapter 5. Tiller Drive Actuator GP

Autopilots Service Manual 83115-1 27

Tiller Drive Actuator GP spare parts list

The item numbers refer to Figure 16: Tiller drive actuator GP exploded view

Item

Spare Description

Part No.

Comments

Drive module

Q086

Complete drive unit

GP kit,

incuding

W003

Serves as an upgrade

Planet gear (x4)

conversion kit for the

Shim

tiller drive

‘O’ ring (x3)

actuator.

Annulus

Motor

Cable tie

Motor spacer

Motor sleeve

End cap assembly

All manuals and user guides at all-guides.com

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Содержание ST4000+

Страница 1: ...such use by Raytheonor ifsuppliedorapprovedforusebyRaytheon notproperlyfittedinaccordancewithinstructionspublished providedorrecommendedbyRaytheon maycausetheequipmenttomalfunctionand inparticular to...

Страница 2: ...ST4000 Autopilots ST4000 Autopilots Service Manual 83115 1 All manuals and user guides at all guides com...

Страница 3: ...are parts list 10 Chapter 3 Wheel Drive Actuator 11 3 1Wheel Drive Actuator test 11 3 2 Disassembly assembly 12 Wheel Drive Actuator spare parts list 13 Disassembly 14 Belt removal 14 Pinion sprocket...

Страница 4: ...test 21 4 2 Disassembly assembly 22 Tiller Drive Actuator spare parts list 23 Tiller Drive Actuator GP conversion kit W003 23 Chapter 5 Tiller Drive Actuator GP 25 5 1Tiller Drive Actuator GP test 25...

Страница 5: ...l CAL is displayed 4 Momentarily press 1 and 1 together to gain access to extended calibration dealer set up 5 Advance from the CAL LOCK page to the pilot type page by pressing DISP 6 Use the 1 and 1...

Страница 6: ...screw x11 12 Case seal 13 Rear cover 14 Buzzer connector 15 Label 16 Bulkhead gasket 17 Keypad shim earlier units only Notes A Earlier production units have a shim 17 fitted to aid keypad compression...

Страница 7: ...3 Label selection FitST4000 label 4 Windowinsert 5 LCDsurround 6 LCD 7 Elastomer x2 Diffuserkit including W117 8 Diffuser 9 Reflector 10 PCB Q221 ST4000 ST5000 PCB Fixingkit including W120 11 Screw x...

Страница 8: ...5Vdc P7 Coildrive AC signal 17 cycles at 7 9kHz driven twice every 1 16 second P8 Rudderreference Nominal5Vsupplytorudderreference supply P9 Rudderreference 0to5Vdc nominal rudderreferenceoutput P10 R...

Страница 9: ...Chapter 1 ST4000 Control Head ST4000 Autopilots Service Manual 83115 1 5 Circuit Diagram D3723 1 Figure2 CircuitDiagram All manuals and user guides at all guides com...

Страница 10: ...000 Autopilots 6 ST4000 Autopilots Service Manual 83115 1 PCB Layout D3722 1 Taken from Drawing No 4376 001 Issue P Date 03 10 97 Figure3 PCBComponentLayout All manuals and user guides at all guides c...

Страница 11: ...T4000 Control Head ST4000 Autopilots Service Manual 83115 1 7 PCB Component list D3724 1 Taken from Drawing No 4376 001 Issue P Date 03 10 97 All manuals and user guides at all guides com a l l g u i...

Страница 12: ...ST4000 Autopilots 8 ST4000 Autopilots Service Manual 83115 1 All manuals and user guides at all guides com...

Страница 13: ...t performance is to be acheived The SeaTalk electronics is able to correct the compass for most deviating magnetic fields present when the linearisation procedure is carried out Any further deviation...

Страница 14: ...embly 7 Body 8 Body screw x4 9 Cable Figure4 FluxgateCompassexplodedview Fluxgate Compass spare parts list The item numbers refer to Figure 4 Fluxgate Compass exploded view Item SpareDescription PartN...

Страница 15: ...r OK Check motor Change as necessary OK D2390 1 No Yes Connect power supply as in Figure 5 OK No Yes Change adjust as necessary Switch on Check drive ring moves in opposite direction to that of first...

Страница 16: ...face protective cap 23 24 25 26 28 29 30 31 27 20 x2 19 32 33 34 35 36 13 Adjustment wheel assembly 14 Adjustment locking nut 15 Protection cap 16 Roller screw x7 17 Washer x7 18 Roller x7 19 Pin 20 S...

Страница 17: ...N014 7 Pinionsprocket 15 Protectioncap 19 Pin 20 Shim x2 Driveleverkit including N011 8 Rollpin 9 Drivelever 11 Drive eccentric assembly N024 Gearboxdriveshaft gear N026 carrier C kit including 21 Ge...

Страница 18: ...r to Figure 7 Wheel drive actuator exploded view 1 Perform actions as described in Pinion sprocket removal 2 Place a block with a suitable clearance hole under the drive lever shaft 9 to provide suppo...

Страница 19: ...3 from the back mounting plate assembly 2 leaving the gearbox drive shaft gear carrier C 21 in place 4 Supportthegearboxdriveshaft gearcarrier C 21 anddriveoutthepin 19 5 Withdraw the gearbox drive sh...

Страница 20: ...and solder the connector wires to the motor tags red lead to the tag with a red spot black lead to the other motor tag 3 Slide flux ring 25 on the motor 27 and fit onto the gearbox 23 ensuring that th...

Страница 21: ...t the belt 5 around the pinion sprocket 7 drive wheel assembly 10 and adjustment wheel assembly 13 3 Position the support plate 4 with fitted bearing 6 onto the gearbox drive shaft 21 drive eccentric...

Страница 22: ...rease the backdrive load to a level where it can be felt on the vessel s wheel Tools required 4000 Drive unit torque fixture Service tool number T033 4000 Drive unit torque adjuster Service tool numbe...

Страница 23: ...of four Screw the torque restraint pin into the back mounting plate 2 Connect the motor to the motor drive box using an in line ammeter 0 10 amps to measure current 3 Connect the motor drive box to a...

Страница 24: ...ST4000 Autopilots 20 ST4000 Autopilots Service Manual 83115 1 All manuals and user guides at all guides com...

Страница 25: ...o Yes OK OK Check resistance across motor connector pins 2 and 3 is approximately 1 to 2 ohms Change as necessary No Yes Check wiring and connector OK Check motor Change as necessary OK Switch on chec...

Страница 26: ...e cable clamp nut 14 is unscrewed before undoing the motor sleeve B The hole in the gear annulus 7 that accepts the drive gear of the motor 8 is of a different diameter to that of the ST4000 GP gear a...

Страница 27: ...e Actuator GP conversion kit W003 This GP conversion kit W003 gives the option of converting the ST4000 which has the power to helm boats of up to 6 500 kg 14 300 lbs displacement to the ST4000 GP whi...

Страница 28: ...ST4000 Autopilots 24 ST4000 Autopilots Service Manual 83115 1 All manuals and user guides at all guides com...

Страница 29: ...hand No Yes OK OK Check resistance across motor connector pins 2 and 3 is approximately 1 to 2 ohms Change as necessary No Yes Check wiring and connector OK Check motor Change as necessary OK Switch...

Страница 30: ...e clamp nut 16 SeaTalk deck plug D2396 1 15 Note A 7 Notes B C Notes A Ensure cable clamp nut 15 is unscrewed before undoing the motor sleeve B The hole in the gear annulus 7 that accepts the drive ge...

Страница 31: ...tuator GP exploded view Item SpareDescription PartNo Comments Drivemodule Q086 Completedriveunit ST4000 GPkit incuding W003 Servesasanupgrade 4 Planetgear x4 conversionkitfor the 5 Shim ST4000 tillerd...

Страница 32: ...ST4000 Autopilots 28 ST4000 Autopilots Service Manual 83115 1 All manuals and user guides at all guides com...

Страница 33: ...ST4000 Autopilots ST4000 Autopilots Service Manual 83115 1 All manuals and user guides at all guides com...

Страница 34: ...any 676 Island Pond Road Manchester New Hampshire 03109 5420 Tel 001 603 647 7530 Fax 001 603 634 4756 Raytheon Marine Europe Limited Anchorage Park Portsmouth Hampshire PO3 5TD Tel 01705 693611 Fax 0...

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