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ASSEMBLY INSTRUCTIONS for KANGA, BONZA, and BONZA DELUXE MODELS

PREPARATION FOR ASSEMBLY: Removing parts from carton and some assembly will require
two people.

Before starting assembly, read the instructions and your manual.

This manual covers several Aussie Grill models. Use only the steps that pertain to your model. Remove
all the parts from the carton and lay them on a smooth, clean surface. (You may cut the carton, spread
it out, and use it as a pad to protect part finishes.) Look in the Parts List below under your model num-
ber to find the exact parts you need. Do not throw away any packaging until you have located all the
parts.

Follow instructions of each step in the order they are written as you look at the diagrams. This will allow
little confusion and easier assembly.
If you have any questions which require help, contact Customer Service at 1-800-251-7558 and be sure
to mention the model number of your grill.

1

2

3

4

5

6

7

8

9

10

PART#

*See Bottom

Page Note

*See Bottom

Page Note

*See Bottom

Page Note

03.6087.00
03.6087.01
03.6087.02

*See Bottom

Page Note

*See Bottom

Page Note

03.6088.03

03.6089.03

03.4062.00

03.6090.00

QTY.

2
2

1
1

1
1

2
2
2

1

1

1

1

28

24

KANGA

Birch

Kempas

Birch

Kempas

Birch

Kempas

Birch

Kempas

Birch

Kempas

All Models

BONZA

Birch

Kempas

Birch

Kempas

Birch

Kempas

Birch

Kempas

Birch

Kempas

All Models

BONZA

DELUXE

Kempas

Chocolate

Birch

Kempas

Kempas

Sterling

Sterling

All Models

PART/DESCRIPTION

Square
Side
Table

Left Tear-
Drop Side
Table

Right Tear-
Drop Side
Table

Deluxe Side
Table

Rear Wheel Leg - Wood

Front Wheel Leg - Wood

Bolt
1/4” x 1”

*Note: Call Customer Service for correct part # and color for your Model.

5

Rear Wheel Leg - Metal Tubing

Front Wheel Leg - Metal Tubing

Bolt
1/4” x 1 3/8”

«
...
3
4
5
6
7
...
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Содержание 7202

Страница 1: ...LOW INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY OR USE FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN DEATH SERIOUS BODILY INJURY AND OR PROPERTY LOSS FOR OUTDOOR HOUSEHOLD USE ONLY NOT FOR COMMERCIAL USE SOME PARTS MAY CONTAIN SHARP EDGES ESPECIALLY WHERE NOTED IN THIS MANUAL WEAR PROTECTIVE GLOVES IF NECESSARY THESE INSTRUCTIONS MUST BE KEPT WITH THE CONSUMER AND RETAINED FOR FUTURE USE PORCELA...

Страница 2: ...other liquids I IMPORTANT SAFEGUARDS 2 II Parts lists and Assembly Instructions 5 Parts List 5 Step 1 Wheel Leg Side Table assembly 9 Step 2 Fixed Leg Side Table assembly 10 Step 3 Legbrace assembly 11 Step 4 Bottom Shelf Leg Caster assembly 12 Step 5 Wheel LP Cylinder Bracket assembly 13 Step 6 Grill Body Cart assembly Kanga model 14 Step 7 Grill Body Cart assembly Bonza model 16 Step 8 Attach De...

Страница 3: ...must be cooled before putting the cover back on the grill 16 WARNING Always Store Lp Cylinders upright and where temperatures do not exceed 125 degrees Fahrenheit Never store a spare or disconnected LP cylinder under or near this LP gas grill 17 Check the LP gas grill for gas leaks and burner obstructions before each use WARNING Do not use a flame to check for gas leaks See Before Using Your LP Ga...

Страница 4: ... 35 Never use an LP cylinder if it shows signs of dents gouges bulges fire damage corrosion leakage excessive rust or other forms of visual external damage it may be hazardous and should be checked by a Liquefied Petroleum supplier Do not use an LP cylinder with a damaged valve 36 Even though your LP cylinder may appear to be empty gas may still be present and the cylinder should be transported an...

Страница 5: ...nd easier assembly If you have any questions which require help contact Customer Service at 1 800 251 7558 and be sure to mention the model number of your grill 1 2 3 4 5 6 7 8 9 10 PART See Bottom Page Note See Bottom Page Note See Bottom Page Note 03 6087 00 03 6087 01 03 6087 02 See Bottom Page Note See Bottom Page Note 03 6088 03 03 6089 03 03 4062 00 03 6090 00 QTY 2 2 1 1 1 1 2 2 2 1 1 1 1 2...

Страница 6: ...els All Models All Models BONZA DELUXE Sterling Sterling Birch Kempas Chocolate All Models All Models All Models All Models All Models KANGA Birch Kempas Birch Kempas Birch Kempas Birch Kempas All Models All Models All Models All Models All Models All Models All Models All Models Rear Fixed Leg Wood Front Fixed Leg Wood Legbrace Bottom Shelf Axle Caster Bracket Caster Caster Locknut Bolt 1 4 x 2 W...

Страница 7: ...dels 2 Burner 3 Burner 4 Burner BONZA All Models All Models All Models All Models All Models All Models 2 Burner 3 Burner 4 Burner 2 Burner 3 Burner 4 Burner 2 Burner 3 Burner 4 Burner 2 Burner 3 Burner 4 Burner All Models All Models All Models 2 Burner 3 Burner 4 Burner BONZA DELUXE All Models All Models All Models All Models All Models All Models 2 Burner 3 Burner 2 Burner 3 Burner 2 Burner 3 Bu...

Страница 8: ...4 Burner All Models 2 Burner 3 Burner 4 Burner All Models All Models All Models All Models All Models Not provided with all models All Models 2 Burner 3 Burner 4 Burner All Models 03 6030 00 03 5053 00 03 6031 00 BONZA DELUXE 2 Burner 3 Burner All Models 2 Burner 3 Burner All Models All Models All Models All Models All Models Not provided with all models All Models 2 Burner 3 Burner All Models 03 ...

Страница 9: ...readed holes of Side Table Fig A Do not tighten bolts completely Attach Front Wheel Leg to Left Side Table in the same way On models with wooden legs make sure the two threaded holes on the edge of each leg face outward Make sure the three velcro patches face inside on all models FIG B THREADED HOLES IN LEGS Deluxed Models with Metal legs do not have these threaded holes and can be oriented either...

Страница 10: ...bing Legs can be oriented either way 10 1 4 x 1 BOLT 1 4 x 1 3 8 Deluxe Models THREADED HOLES IN LEGS Deluxed Models with Metal legs do not have these threaded holes FRONT FIXED LEG THREE VELCRO PATCHES FACE INSIDE SIDE TABLE Tear Drop Table Shown REAR FIXED LEG KANGA BONZA WOOD BONZA DELUXE METAL FRONT FIXED LEG KANGA BONZA WOOD BONZA DELUXE METAL FOUR LARGE RECESSED HOLES Wooden Legs Only FIG C ...

Страница 11: ... Do not tighten bolts completely Tools AXLE HOLES VELCRO PATCHES FACE INSIDE 1 4 X 1 BOLT WHEEL LEG SIDE TABLE ASSEMBLY FIXED LEG SIDE TABLE ASSEMBLY 1 4 X 1 BOLT NOTE Bonza Deluxe Model with metal legs does not use the legbrace ITEM 9 ACTUAL SIZE 1 4 x 1 BOLT 8 pcs ITEM 15 LEGBRACE 2 pcs 11 ...

Страница 12: ...to Bottom Shelf using 1 4 x 1 Bolts Metal Tubing Legs will use 1 4 x 1 3 8 Bolts Tighten Wheel Leg bolts before proceeding For Bonza Deluxe align the Bottom Shelf and Leg holes and fasten using 1 4 x 1 3 8 bolts Attach Bonza Deluxe Wheel Legs the same way Thread casters into end of leg Bonza Deluxe Important Note When assembling Bottom Shelf on metal legs the Axle hole in the Bottom Shelf is not u...

Страница 13: ...and tighten Slide Axle back into position and push a Wheel Assembly onto each end of axle until the spring clip locks into place On Deluxe Models slide end caps onto each Fixed Leg GO TO STEP 7 FOR BONZA AND BONZA DELUXE MODELS 13 1 4 x 1 2 BOLTS CYLINDER BRACKET WHEEL ASSEMBLY ITEM 26 CYLINDER BRACKET ITEM 27 4 pcs 1 4 x 1 2 BOLT ITEM 23 24 25 WHEEL ASSEMBLY 2 PCS TOOLS ...

Страница 14: ...emove Bottom Body Panel from underneath of Grill Body Handle the Grill Body carefully to protect the Body finish ASSEMBLY CONTINUED NEXT PAGE ITEM 30 Spacer 8 pcs ITEM 32 6mm WING NUT 8 pcs ITEM 28 BOTTOM BODY PANEL ITEM 29 GRILL BODY KANGA ITEM 31 6mm x 110mm BOLT 8 pcs ACTUAL SIZE GRILL BODY BOTTOM BODY PANEL 14 TOOLS ...

Страница 15: ...Body Secure using Wing Nuts but only partially tighten Repeat assembly for remaining three Cart Legs Using a second person turn full grill assembly upright with wheels and casters on the ground The Grill Body should slide down to seat itself in slotted holes If not loosen the Body Bolts and push Body down at all corners Tighten all Body Bolts and Wing Nuts and then tighten all other Bolts Adjust t...

Страница 16: ...Body may have sharp edges or corners Remove Bottom Body Panel from underneath of Grill Body Handle the Grill carefully to protect the Body and its finish ASSEMBLY CONTINUED NEXT PAGE ITEM 32 6mm WING NUT 8pcs ITEM 30 SPACER 8 pcs ITEM 33 GRILL BODY BONZA MODEL GRILL BODY BONZA BOTTOM BODY PANEL 16 TOOLS ITEM 31 ACTUAL SIZE 6mm x 110mm BOLT 8 pcs ...

Страница 17: ...s but only partially tighten Repeat assembly for remaining three Cart Legs Using a second person turn full grill assembly upright with wheels and legs casters on the ground Grill Body should slide down and seat itself within the slotted holes If not loosen the Body Bolts and push Body down at the corners Tighten all Body Bolts and Wing Nuts and then tighten all other Bolts Adjust the Lock Lever up...

Страница 18: ...have sharp edges or corners ITEM 34 DECORATIVE PRIVACY PANEL VELCRO PATCHES ALIGN BOTTOM EDGE OF PANEL TO CURVED EDGE OF BOTTOM SHELF SIDERAIL AUSSIE LOGO FACES TO FRONT PRIVACY PANEL ITEM 36 COTTER PIN 2 3 OR 4 PCS ITEM 35 BURNER 2 3 OR 4 PCS 18 TOOLS CONTINUED NEXT PAGE Using the 3 Velcro patches found on the inside of each front leg attach the Privacy Panel with the Aussie logo fac ing forward ...

Страница 19: ...e in Burner Peg to secure This is easier done from backside of grill looking up underneath rear firewall Repeat above steps for remaining burners Holes in Front firewall Gas Nozzle Control Vavle Manual Lighting Holes Top plate of gas collector Gas Collector and Electrode Venturi end of Burner inserted over gas nozzle FIG H FIG G REFERENCE ELECTRODE GAP Adjust Tab if greater than 3 16 ELECTRODE 3 1...

Страница 20: ...d Grease Tray all the way into Bottom Body Panel Brackets STEP 11 INSTALL CERAMIC BRIQUETTE TRAYS GRIDS ALL MODELS Remove plastic completely from two Ceramic Briquette Trays Place side by side on middle shoulder of front and rear firewall over the Burners Place two Cooking Grids side by side on upper shoulder of front and rear firewall over the Ceramic Briquette Trays 8 X 1 2 SCREW 2pcs BOTTOM BOD...

Страница 21: ...E TO WEATHER COVER LID KANGA MODELS Insert two 10 x 3 8 Screws through bottom of Weather Cover into Handle and tighten 21 HANDLE WEATHER COVER 10 X 3 8 SCREW ITEM 42 SCREW 10 X 3 8 2 pcs ITEM 43 HANDLE WEATHER COVER TOOLS ...

Страница 22: ...ood Handle through Handle Spacers into front of hood and secure with 6mm Locknuts Be sure to place the wide end of Spacer against the Hood Do not overtighten or you may crack Hood finish ITEM 44 ACTUAL SIZE 6mm x 90mm BOLT 2 pcs ITEM 46 HANDLE SPACER 2 pcs ITEM 47 6mm LOCKNUT 2 pcs ITEM 45 HOOD HANDLE ITEM 49 LOCKWASHER 2 pcs ITEM 50 10 24 HEX NUT 2 pcs ITEM 48 HEAT INDICATOR LOCKNUT LOCKWASHER 10...

Страница 23: ... in a straight line with LP Cylinder valve so the connection does not cross thread Insert nipple into the cylinder valve Hand tighten coupling nut in clockwise direction Do not use tools Make sure Regulator hose does not contact hot metal surfaces WARNING Do not use grill if this connection can not be completed Be sure to test this connection for gas leaks before operation of Gas Grill 23 PROTECTI...

Страница 24: ...or assembly retighten the connection at the leak but do not overtighten Note Only hand tighten at coupling nut See Step 10 of Assembly Instructions Repeat Leak Test B If the leak is coming from the LP gas cylinder from the valves at the control knobs or if the leak cannot be stopped do not use the grill Call Customer Service at 1 800 251 7558 8 Always turn off LP cylinder valve after performing a ...

Страница 25: ...not ask the propane supplier to over fill the cylinder If you obtain LP gas through a cylinder exchange dealer make sure you are getting a safe and adequate O P D cylinder Use only a licensed LP gas cylinder dealer Keep children away from LP gas cylinder at all times Do not use store or transport the LP gas cylinder where it would be exposed to high temperatures The relief valve may open which wil...

Страница 26: ...rill in front of you with the large wheels in the front Carefully read the Important Safeguards section of this manual pages 2 thru 4 Make sure you follow and understand all instructions and warnings Ifyou have any questions regarding these pages call 1 800 251 7558 and ask for a Customer Service Representative This installation must conform with local codes or in the abscence of local codes with ...

Страница 27: ...e section of this manual Before proceeding make certain that you understand the Important Safeguards on pages 2 thru 4 of this manual Before lighting the LP gas grill you must open the lid or the hood to prevent an explosion from gas build up The lid KangaTM series only must never be covering the cooking surface when the LP gas grill is in use or hot If your LP gas grill catches on fire If the fir...

Страница 28: ...ht within three or four attempts If burner still does not light try the next burners from left to right WARNING If any or all burners fail to light after following Steps 3 4 turn all knobs to the off position and close the valve on the LP gas cylinder Wait five minutes then repeat all of the above lighting procedures Note If the burners still fail to light refer to the Troubleshooting page The bur...

Страница 29: ...e procedure turn all the knobs to the off position and close the valve on the LP cylinder Wait five minutes and repeat all of the above manual lighting procedures If the grill still fails to light see the Troubleshooting page 5 Light the remaining burners from left to right by turning the control knob counter clockwise Your grill has a crossover ignition system that allows the burners to light suc...

Страница 30: ...g session close the hood Bonza series only and turn the grill burners to the high position and burn for five minutes This procedure will burn off cook ing residue thus making cleaning easier The grill must be completely cooled before putting the Grill Storage Cover 55 back on the grill How to turn off your LP gas grill 1 When you have finished using your grill turn the grill Control Knobs clockwis...

Страница 31: ...rs by first removing cotter pin from each burner peg located at rear end of burner See Figure below 4 Remove each burner from the grill 5 Clean burners Use a pipe cleaner to clear obstructions from the burner holes and inlet hole A brass wire brush can be used to remove corrosion and food particles from the burner surfaces See Figure below Verify that there are no insects or insect nests blocking ...

Страница 32: ...ndling parts or cleaning Do not use aerosols or store flammable liquids or materials near this gas grill Never apply polyurethane to the wood cart while grill is in use or hot Allow polyurethane to completely dry before further use Your Cart is manufactured using a hardwood ideally suited to outdoor use To maintain its condition and appearance annual application of polyurethane is recommended Foll...

Страница 33: ...ation Take LP gas cylinder to licensed LP gas supplier to be refilled Tighten coupling nut by hand about one half to three quarters additional turn Do not use tools Turn control knobs to off position and turn LP gas cylinder handle clockwise until it stops Wait five minutes Relight LP gas grill Clean burners See Burner Maintenance in Care and Maintenance section of this manual Dry electrode with c...

Страница 34: ... Clean grill Trim fat from meat before grilling Turn control knobs off and turn handle of LP cylinder clock wise until it stops Open hood carefully Bonza series only and let fire burn out After the grill cools remove and clean all parts The worn nozzles do not have enough bite to engage the valve Try another licensed LP dealer or purchase a new tank with an OPD Overfilling Prevention Device Althou...

Страница 35: ...tation fills your LP Gas cylinder by weight or volume Ask your filling station to read purging and filling instructions on the LP cylinder before attempting to fill WARNING Do not exchange the LP Gas cylinder unless the exchange LP cylinder is equipped with an OPD Otherwise you will lose the OPD Overfilling Prevention Device feature If there is not an LP cylinder available for exchange equipped wi...

Страница 36: ...rill Company without charge This warranty does not include the cost of any inconvenience or property damage due to failure of the product and does not cover damage due to misuse abuse accident damage arising out of transporta tion of the product damage incurred through commercial use or failure to perform normal and routine maintenance LIABILITY FOR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGES ARE...

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