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Aussie Eco

-

Clean Super Indy Operating & Maintenance Manual 

-

 2020

AUSSIE STEAM CLEANER PRESSURE BLASTER RISK ASSESSMENT

 

MODELS: 

In line with the National Occupation Health & Safety Commission

requirements the data below applies to the following Aussie high 
pressure 

hot 

water

 & steam cleaners

:

 

 

Sizzler

  

 

Super Indy series

 

 

Admiral series

 

NB: 

 

Class A machine operators do not require 

 

certification under AS/NZS 4233.1

 

DESCRIPTION:

 

Electric drive high pressure hot water and steam cleaners designed for professional cleaning applications.

 

MATERIAL CONSTRUCTION:

 

Aussie Super Indy and Admiral steam cleaners are mounted on heavy duty trolley mounted frames.  They consist 
of a quality 4 pole electric motor driving a triplex style three piston high pressure pump, and a diesel fired burner/
boiler system.  The machines are supplied with wheels for ease of portability and manoeuvrability. 

 

RISK RANKING METHOD:

 

Risk is the combination of the 
likelihood of a specific unwanted 
event and the potential 
consequences if it should occur.

 

RISK RANKING 

TABLE:

 

The consequences (loss 
outcomes) are combined with the 
likelihood (of those outcomes) in 
the risk ranking table to identify 
the risk rank of each loss event 
(e.g. a consequence of 

Moderate

’ 

with a likelihood of 

Likely

’ 

yields a risk rank of 17).

 

The table yields a risk rank from 1 to 25 
for each set of probabilities and consequences.  A rank of 25 is the highest magnitude of risk that is a highly likely, 
very serious event.

 

A rank of 1 represents the lowest magnitude of risk, an almost impossible very low consequence event. 

Like

lih

o

o

d

 

Consequences

 

Use the 

matrix to 

determine 

the risk

 

 

Insignificant

 

Minor

 

Moderate

 

Major

 

Catastrophic

 

Almost 

certain

 

High 

 

11

 

High 

 

16

 

Extreme

 

20

 

Extreme 23

 

Extreme 

 

25

 

Likely

 

Moderate

 

7

 

High 

 

12

 

High 

 

17

 

Extreme 21

 

Extreme 

 

24

 

Possible

 

Low

 

4

 

Moderate 

 

8

 

High 

 

13

 

Extreme 18

 

Extreme 

 

22

 

Unlikely

 

Low 

 

2

 

Low 

 

5

 

Moderate 

 

9

 

High 

 

14

 

Extreme 

 

19

 

Rare

 

Low 

 

1

 

Low 

 

3

 

Moderate 

 

6

 

High 

 

10

 

High 

 

15

 

Aussie Pumps provides training 
for all Class A machine operators 
FREE of charge

 

Controls must be taken to either eliminate or minimise the risk.

 

Содержание Eco Clean Super Indy

Страница 1: ...Aussie Eco Clean Super Indy High Pressure Washer Operating Maintenance Instructions Read all instructions carefully BEFORE using your Super Indy steam cleaner AUSTRALIAN PUMP INDUSTRIES ...

Страница 2: ... a specific unwanted event and the potential consequences if it should occur RISK RANKING TABLE The consequences loss outcomes are combined with the likelihood of those outcomes in the risk ranking table to identify the risk rank of each loss event e g a consequence of Moderate with a likelihood of Likely yields a risk rank of 17 The table yields a risk rank from 1 to 25 for each set of probabilit...

Страница 3: ...sticker Disconnect from power before servicing machine Burns from steam or hot water Personal injury 14 Warning in Operating Instructions decals on machine Unsecured machine moves unattended Cause of accidents and or injury 8 Use of chocks behind wheels or ute mounting kit Dislodged particles in atmosphere Sight damage 20 Never clean asbestos with high pressure water Use of eye protection Slipping...

Страница 4: ... Preparation 5 Description of symbols 6 Introduction 7 Intended use 8 Preliminary operations 8 General warnings for installation use 10 Use advice on using detergents 12 Maintenance 12 Periods of inactivity 14 Scrapping 14 Trouble shooting 15 Technical data 17 Notes 18 Routine Check Lists 20 ...

Страница 5: ...teed against faults in manufacture for one year from purchase Keep your receipt as proof of purchase This guarantee is invalid if the product is found to have been abused in any way or not used for the purpose for which it was intended Routine maintenance is the owner s responsibility Failure to maintain the machine in line with the services outlined on Page 8 will invalidate warranty Where possib...

Страница 6: ... THE BURNER ADJUSTING THE WATER TEMPERATURE FUEL DIESEL CHEMICHALS DETERGENT ANTI SCALE PRODUCT DO NOT DIRECT THE JET AT PEOPLE ANIMALS POWER SOCKETS OR THE MACHINE ITSELF ATTENTION RISK OF BURNS ATTENTION RISK OF ELECTRIC SHOCK EARTH WATER INPUT WATER OUTPUT DESCRIPTION OF SYMBOLS ON THE CLEANER 6 ...

Страница 7: ... with the governing laws for electric safety in compliance with the provisions of the IEC 60364 1 standard It is necessary to check this essential safety requisite In case of doubt ask for accurate control of the power system by qualified personnel The manufacturer may not be considered responsible for dama ges occurred because of the lack of the grounding system The H P cleaner must be connected ...

Страница 8: ...nd potentially dangerous INTENDED USE This appliance is intended exclusively for cleaning machines vehicles buildings and general surfaces suitable for treatment with a high pressure jet of detergent solution between 25 and 250 bar 360 3600 PSI This appliance has been designed for use with the detergents supplied or recommended by the manufacturer The use of other detergents or chemicals may influ...

Страница 9: ...ial to know the function of the cleaner s command and control devices FIG 2 FIG 6 FIG 5 WATER CIRCUIT CONNEC TION Connect the feed hose to the mains fig 5A and to the hosetail on the cleaner fig 5B Check that the pressure and quantity of the water supplied by the mains are sufficient for the cleaner to work properly 2 to 8 BAR 29 to 116 PSI Maximum temperature of fee ding water 50 C 122 F Connect ...

Страница 10: ...he applian ce disconnecting it from the water main and from the electricity main via the omnipolar switch or by unplugging the plug in the case of water cleaners rated at less than 3 kW without tampe ring with it Apply to one of our technical service centres The use of any electric appliance requires the respect of some basic rules Do not touch the appliance with wet or damp hands or feet Do not u...

Страница 11: ... water cleaner causes serious dam age to pump gaskets FIG 7 FIG 8 USING THE CLEANER CONTROL PANEL A On off switch B Temperature regulator C Detergent control tap if available D Pressure gauge STARTING THE CLEANER 1 Turn on the water supply tap fig 5A 2 Connect the water cleaner to the mains electricity supply via the omnipolar switch or by plugging the plug into the socket 3 Start the cleaner by t...

Страница 12: ...detergent suction control on the lance and spray the dirty surface with the diluted product working from bottom to top Let it react for a few minutes 3 Rinse the whole surface well from top to bottom with hot or cold water at high pressure 4 After using with detergent flush out the inlet place the de tergent suction hose fig 9 in a tank of clean water and let the pump run for 1 minute with the dos...

Страница 13: ... fuel and close the drain cap CLEANING THE WATER FILTER Clean the water intake filter regularly and free it from any impurities fig 18 CHANGING THE NOZZLE The high pressure nozzle fitted on the lance must be changed from time to time as this component is subject to normal wear during use Wear may generally be detected by a drop in the working pressure of the cleaner To replace it consult your supp...

Страница 14: ...uld be damaged by drying out such as the supply hoses When bringing back into use ensure that there are no cracks or cuts in the water supply hoses Oil and chemical products must be disposed of according to current legislation SCRAPPING If you decide that the cleaner is no longer to be used render it inoperative by removing the electric power cable Ensure that all parts of the cleaner that could b...

Страница 15: ...re clogged Thermostat setting Clogged filters Boiler coil clogged with scale No fuel Incorrect combustion Impurities or water in the fuel Tap turned off No detergent in the tank Control on the lance not switched on Coil or pipe clogged Gasket worn Oil seal rings worn Water in the fuel tank Fuel pressure incorrect Air throttle adjusted incorrectly Electrodes positioned incorrectly Fuel nozzle dirty...

Страница 16: ...l pump is faulty Fuel solenoid valve not working Fuse burnt out REMEDIES Contact Distributor for service Contact Distributor for service Refill the fuel tank Remove filter and clean using fuel and a brush Empty fuel tank clean and refill with clean fuel Contact Distributor for service Contact Distributor for service Contact Distributor for service Contact Distributor for service Contact Distributo...

Страница 17: ...hose m ft Power cable m ft Lance thrust N Hand arm Vibration m s2 Noise Lp dB A Lw dB A Weight kg lb Dimensions cm in 1 230 240 50 3 0 3000 100 1500 10 32 80 5 5 18 29 5 2 5 76 91 120 265 100x68x89 39x27x35 SUPER INDY DS 2016 T 3 400 415 50 10 32 80 5 5 18 7 4 7400 200 2900 1000 264 52 2 5 78 93 120 265 100x68x89 39x27x35 5 8 1 8 68 8 5 8 1 8 68 8 30 140 86 284 30 140 86 284 800 212 18 4 75 18 4 7...

Страница 18: ...Aussie Eco Clean Super Indy Operating Maintenance Manual 2020 Notes ...

Страница 19: ...vy duty motors Triplex pumps with brass head ceramic pistons Mild steel or stainless steel coil options 18 litre diesel fuel tank High pressure detergent injection Stainless steel cover steel chassis with bumper Low water cut out Low fuel sensor Timed Total stop auto shut down Safety thermostat Micro leak detection Class A no operator RTO certification required Optional protective cage Use steam f...

Страница 20: ... lance b high pressure hose c all fittings 3 Check power supply cable and plug for damage 4 Check water inlet filter clean if necessary MONTHLY 1 Check high pressure nozzle for wear If pressure has dropped off replace nozzle If you machine is used regularly the nozzle may need replacing monthly to maintain performance 2 Clean detergent suction filter 3 Change lance nozzle tip 4 Change oil 5 Check ...

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