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Hydraulic compactor rotates by itself

By

Remedy

Cause

Workshop

Check and repair the hydraulic system

Internal leaks in hydraulic system

43

© 2014 Construction Tools EOOD | No. 3390 5121 01 | 2014-11-19
Original instructions

TROUBLESHOOTING

HC 150, 350, 450, 850, 1050, 1055

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Содержание BGB890301

Страница 1: ...ompactor Valid from serial number BGB890301 HC 150 BGB890301 HC 350 BGB890301 HC 450 BGB890301 HC 850 BGB890301 HC 1050 BGB890301 HC 1055 2014 Construction Tools EOOD No 3390 5121 01 2014 11 19 Origin...

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Страница 3: ...5 Removing the packaging 16 Scope of delivery 16 TRANSPORT 17 Transport using a crane 17 Transport using a forklift truck 18 Transport using a truck 18 INSTALLATION 19 Media consumables 19 Mineral hyd...

Страница 4: ...connections Tightening torques HC 150 HC 450 37 Bolt connections Tightening torques HC 850 HC 1055 39 TROUBLESHOOTING 41 Hydraulic attachment does not work 41 Tamper plate frequency too low 41 Insuff...

Страница 5: ...al add on kit 51 Hydraulic compactor HC 850 HC 1055 52 Rotation device HC 850 HC 1055 optional add on kit 53 EC DECLARATION 54 EC Declaration of Conformity EC Directive 2006 42 EC 54 5 2014 Constructi...

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Страница 7: ...er operating efficiency Construction Tools EOOD 7000 Rousse Bulgaria About these Safety and Operating Instructions The aim of these Instructions is to familiarise you with the safe and effective opera...

Страница 8: ...ed in illustrations have the following meanings permitted operation prohibited operation 2014 Construction Tools EOOD No 3390 5121 01 2014 11 19 Original instructions 8 HC 150 350 450 850 1050 1055 IN...

Страница 9: ...and operating instructions if ever you lend rent out or sell the hydraulic attachment All safety regulations listed in this manual comply with the laws and regulations of the European Union Also obser...

Страница 10: ...ed Intended use Only attach the hydraulic compactor to a hydraulic carrier of a suitable load bearing capacity Read the carrier manufacturer s Safety and Operating Instructions before attaching the hy...

Страница 11: ...ability and proper functioning If any significant changes are made to the hydraulic installation a new acceptance inspection is to be carried out in accordance with the relevant national safety provis...

Страница 12: ...come loose while operating the hydraulic attachment may be flung away and can cause serious injury if people are hit by them Small objects falling from a great height can also cause serious damage Dur...

Страница 13: ...Escaped hydraulic oil will lead to groundwater and soil contamination Organisms may die Collect any hydraulic oil which escapes to avoid environmental pollution For minor volumes use an absorbing med...

Страница 14: ...oils The impact force is transferred to the ground by means of the tamper plate working at a high frequency Any enclosed water and air are pressed out to compact the ground Its construction enables th...

Страница 15: ...ment was produced in conformity with CE You can find further information about this in the enclosed EC Declaration of Conformity Applications Hollow soil and slope compression Driving in formwork shee...

Страница 16: ...ty and Operating Instructions Spare parts list EC Declaration of Conformity Accessories as ordered Hoses Special accessories as ordered e g rotating mechanism with adapter kit and fastening screws e g...

Страница 17: ...HC 1055 1 Hydraulic compactor without adapter plate 2 For more information and ordering visit supplier s web page http www rud com Transport using a crane Adjustable eyebolt A A Star profile key Engag...

Страница 18: ...ift the fork until the hydraulic tool is free from the ground Transport the hydraulic attachment to its intended destination Deposit the hydraulic attachment on level ground Transport using a truck WA...

Страница 19: ...the oil filter An oil filter must be integrated in the return circuit of the hydraulic system The maximum mesh width allowed for the oil filter is 50 microns it must have a magnetic separator Non min...

Страница 20: ...ngers being cut off or hurt Bores and surfaces can act like a pair of scissors and cut off or hurt parts of your body Never use your fingers to check bores or fitting surfaces Fit a pair of lock washe...

Страница 21: ...ter plate base plate by a qualified welding specialist The base plate is made of the material EN10025 S355 J2G3 Have the web plates designed and manufactured or procure web plates to fit your carrier...

Страница 22: ...350 410 Nm 17 mm HC 450 410 Nm 17 mm HC 850 1500 Nm 22 mm HC 1050 1500 Nm 22 mm HC 1055 with a rotating mechanism Install the adapter plate D on the rotating mechanism E as shown A B D E Fit a pair of...

Страница 23: ...chment Only move the boom very slowly and in a controlled manner while an assistant is within the danger zone Always keep sight of your assistant WARNING Hands and fingers being cut off or hurt Bores...

Страница 24: ...sion free Switch off the carrier Depressurise the hydraulic system according to the manufacturer s safety and operating instructions for the carrier Close all shut off valves in the installation at th...

Страница 25: ...ckwise rotation R2 clockwise rotation Connect the hoses to the connections of the Rotate function Connect both hoses for the Rotate function making sure they are torsion free all models Tighten the co...

Страница 26: ...by the boom or the hydraulic attachment Only move the boom very slowly and in a controlled manner while an assistant is within the danger zone Always keep sight of your assistant WARNING Metal chips s...

Страница 27: ...ause serious injury and material damage Always observe great care when moving the carrier Do not use the hydraulic attachment until the carrier is positioned stably WARNING Fragments flying around Fra...

Страница 28: ...ny unintended start up of the hydraulic attachment Functional test Always carry out a functional test before putting the hydraulic attachment into use to check that all hydraulic lines and connections...

Страница 29: ...mbient temperature Only use hydraulic oils of sufficient viscosity In summer and in tropical climates the minimum requirement is a hydraulic oil of type HLP 68 Low ambient temperature Ambient temperat...

Страница 30: ...ier This would seriously damage the hydraulic attachment Lifting Transporting Never use the hydraulic attachment to lift or transport loads The hydraulic attachment was not constructed to lift or tran...

Страница 31: ...ttachment when the carrier stick and bucket cylinder are in one of their end positions These end positions have damping facilities the hydraulic cylinder may be damaged by prolonged use while in its e...

Страница 32: ...e body but use a piece of cardboard instead holding it up to the suspected leakage site Examine the cardboard for traces of liquid Depressurise the hydraulic system see chapter Depressurising the hydr...

Страница 33: ...perating hours during and after the first 50 operating hours Check the screw connections and tighten as required Check the outer and rotor housings and the adapter plate for cracks weekly Check the oi...

Страница 34: ...eved through leakages 6 When you have made sure that no more pressure is present in the hydraulic system you must disconnect the hydraulic connection to the carrier Close the shut off valves or discon...

Страница 35: ...h that it cannot move unexpectedly Change the oil filter cartridge after the first 50 operating hours Check the oil filter every 500 operating hours and replace it is necessary Changing the oil in the...

Страница 36: ...Fit both oil level indicating plug C and air breather valve A back in the rotor housing Required tightening torques see chapter Bolt connections Tightening torques 2014 Construction Tools EOOD No 3390...

Страница 37: ...ended wrench size 24 230 Nm F Tamper plate screws and nuts open ended wrench size 19 93 Nm open ended wrench size 17 54 mm G Hydraulic motor fixing bolts open ended wrench size 22 148 Nm open ended w...

Страница 38: ...I J K C B A D E F G H 2014 Construction Tools EOOD No 3390 5121 01 2014 11 19 Original instructions 38 HC 150 350 450 850 1050 1055 MAINTENANCE...

Страница 39: ...D E Rubber isolators fixing bolts nuts size 27 329 Nm size 19 329 Nm open ended wrench F Tamper plate screws and nuts size 36 798 Nm open ended wrench G Hydraulic motor fixing bolts size 24 230 mm ope...

Страница 40: ...I J K C B A D E F G H 2014 Construction Tools EOOD No 3390 5121 01 2014 11 19 Original instructions 40 HC 150 350 450 850 1050 1055 MAINTENANCE...

Страница 41: ...valve Check valve in pressure and or tank line partly closed Carrier driver Check the oil filter and oil cooler clean or renew them Flow resistance on oil filter or oil cooler too high Workshop Chang...

Страница 42: ...eplacing rotor and or O rings of covers O rings of covers defective Operating temperature too high By Remedy Cause Carrier driver or workshop Check oil level and top up oil Oil level in tank too low A...

Страница 43: ...itself By Remedy Cause Workshop Check and repair the hydraulic system Internal leaks in hydraulic system 43 2014 Construction Tools EOOD No 3390 5121 01 2014 11 19 Original instructions TROUBLESHOOTIN...

Страница 44: ...g operation Touching them may lead to burns Never touch hot parts If you have to carry out activities where you have to touch the parts wait for them to cool down first WARNING Hands and fingers being...

Страница 45: ...the motor and the valve block to the hydraulic motor HC 350 HC 450 HC 850 HC 1050 HC 1055 Disconnect the hydraulic hoses between the motor and the valve block from the hydraulic motor Loosen the nuts...

Страница 46: ...ing Lift away both covers and deposit them on a clean and level work surface Feed two fitting steel bars through the upper holes in the covers NOTICE Part falling The rotor is not secured to the beari...

Страница 47: ...G Injury by impacts A sudden movement of the lifting device may cause the person carrying out the repair to be hit and injured by the hydraulic compactor Only move the lifting device very slowly and i...

Страница 48: ...ydraulic compactor from the carrier see chapter Removing the hydraulic attachment from the carrier Store the hydraulic compactor in a dry well ventilated room If storage is only possible outdoors then...

Страница 49: ...t see chapter Cleaning Dispose of the hydraulic attachment in line with all applicable regulations or consult an authorised and specialised recycling company Hydraulic hoses Drain the hydraulic oil fr...

Страница 50: ...n in rotor housing 69 LPdB A 67 LPdB A 69 LPdB A Sound pressure level measured r 10 m 106 LWAdB A 106 LWAdB A 106 LWAdB A Sound power level3 guaranteed M36 x 2 M22 x 1 5 M22 x 1 5 Connecting thread co...

Страница 51: ...4641 psi Max operating pressure rotation 15 l min 3 96 gal US min 25 l min 6 60 gal US min 15 l min 3 96 gal US min 25 l min 6 60 gal US min Oil flow rotation Minimum Optimum 8 mm 0 31 in 8 mm 0 31 i...

Страница 52: ...ing 71 LPdB A 76 LPdB A 66 LPdB A Sound pressure level measured r 10 m 106 LWAdB A 106 LWAdB A 106 LWAdB A Sound power level3 guaranteed M42 x 2 M42 x 2 M36 x 2 Connecting thread conical seal 24 conic...

Страница 53: ...bar 4641 psi Max operating pressure rotation 15 l min 3 96 gal US 25 l min 6 60 gal US 15 l min 3 96 gal US 25 l min 6 60 gal US 15 l min 3 96 gal US 25 l min 6 60 gal US Oil flow rotation Minimum Opt...

Страница 54: ...69 106 1826 1017 46 HC 150 67 106 1826 1017 47 HC 350 69 106 1826 1017 48 HC 450 66 106 1826 1017 49 HC 850 76 106 1826 1017 50 HC 1050 71 106 1826 1017 51 HC 1055 Following harmonised standards were...

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Страница 56: ...r copying of the contents or any part thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings www atlascopco com 2014 Construction Tools EOOD No 33...

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