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© 2015 Construction tools PC AB | No. 9800 1713 0

1

 | 2015-04-07 

7

Original instructions

AME 1600 

Safety and operating instructions

 

Always make sure that the electrical cable is 
kept away from water, oil and sharp edges

 

Do not expose the power tool to rain or wet 
conditions. If water enters the machine, there is 
an increased risk of electrical shock.

 

Use a residual current device (RCD) protected 
supply, if the machine must be operated in a 
damp location. The use of an RCD reduces the 
risk of electrical shock.

Personal safety

Personal protective equipment

Always use approved protective equipment. 
Operators and all other persons in the working 
area must wear protective equipment, including at 
a minimum:

 

Protective helmet

 

Hearing protection

 

Impact resistant eye protection with side 
protection

 

Respiratory protection when appropriate

 

Protective gloves

 

Proper protective boots

 

Appropriate work overall or similar clothing (not 
loose-

fi

 tting) that covers your arms and legs.

Drugs, alcohol or medication

  WARNING  Drugs, alcohol or medication

Drugs, alcohol or medication may impair your 
judgment and powers of concentration. Poor 
reactions and incorrect assessments can lead to 
severe accidents or death.

 

Never use the power tool when you are tired 
or under the in

fl

 uence of drugs, alcohol or 

medication.

 

No person who is under the in

fl

 uence of drugs, 

alcohol or medication may operate the machine.

 WARNING  Involuntary 

start

Involuntary start of the machine may cause injury.

 

Keep your hands away from the start and stop 
device until you are ready to start the machine.

 

Learn how the machine is switched off in the 
event of an emergency.

 WARNING  Falling 

parts

If a key or wrench is left attached to a rotating part 
of the machine it may 

fl

 y off and cause personal 

injuries.

 

Remove adjusting keys or switches before 
starting the machine.

  WARNING  Slipping, tripping and falling 

hazards

There is a risk of slipping or tripping or falling, for 
example tripping on the hoses or on other objects. 
Slipping or tripping or falling can cause injury. To 
reduce this risk:

 

Always make sure that no hose or other object 
is in your way or in any other person’s way.

 

Always make sure you are in a stable position 
with your feet as far apart as your shoulders 
width and keeping a balanced body weight.

  WARNING  Dust and fume hazard

Dusts and/or fumes generated or dispersed 
when using the machine may cause serious 
and permanent respiratory disease, illness, or 
other bodily injury (for example, silicosis or other 
irreversible lung disease that can be fatal, cancer, 
birth defects, and/or skin in

fl

 ammation).

Some dusts and fumes created by compaction 
work contain substances known to the State 
of California and other authorities to cause 
respiratory disease, cancer, birth defects, or other 
reproductive harm.
Some examples of such substances are:

 

Crystalline silica, cement, and other masonry 
products.

 

Arsenic and chromium from chemically-treated 
rubber.

 

Lead from lead-based paints.

Dust and fumes in the air can be invisible to the 
naked eye, so do not rely on eye sight to determine 
if there is dust or fumes are the air.
To reduce the risk of exposure to dust and fumes, 
do all of the following: 

 

Perform site-speci

fi

 c risk assessment. The risk 

assessment should include dust and fumes 
created by the use of the machine and the 
potential for disturbing existing dust.

 

Use proper engineering controls to minimize 
the amount of dust and fumes in the air and 
to minimize build-up on equipment, surfaces, 
clothing, and body parts. Examples of controls 
include: exhaust ventilation and dust collection 
systems, water sprays, and wet drilling. Control 
dusts and fumes at the source where possible. 
Make sure that controls are properly installed, 
maintained and correctly used.

Содержание AME 1600

Страница 1: ... 2015 Construction tools PC AB No 9800 1713 01 2015 04 07 Original instructions AME 1600 Safety and operating instructions Poker vibrator ...

Страница 2: ......

Страница 3: ...ain parts 10 Labels 10 Data plate 10 Safety label 10 Operation 10 Preparations before vibrating 10 Vibrating 11 When taking a break 11 Maintenance 12 Every 10 hours of operation daily 12 Every 75 hours of operation or bi weekly 12 Every 100 hours of operation or monthly 12 Wiring diagram 13 AT vibrator tube 13 Storage 14 Disposal 14 Troubleshooting 15 Technical data 16 Machine data 16 Noise and vi...

Страница 4: ......

Страница 5: ...lication experience In all corners of the world we can offer product support and expertise to ensure that our customers can work at maximum efficiency at all times For more information please visit www atlascopco com Construction Tools PC AB Box 703 391 27 Kalmar Sweden About the Safety and Operating Instructions The aim of the instructions is to provide you with knowledge of how to use the machin...

Страница 6: ...Secure the working area Cluttered benches and insufficient lighting can cause personal accidents and result in serious injuries Keep the working area clean Maintain adequate lighting in the working area Only qualified and trained persons may operate or maintain the machine They must be physically able to handle the bulk weight and power of the machine Always use your common sense and good judgemen...

Страница 7: ...Remove adjusting keys or switches before starting the machine WARNING Slipping tripping and falling hazards There is a risk of slipping or tripping or falling for example tripping on the hoses or on other objects Slipping or tripping or falling can cause injury To reduce this risk Always make sure that no hose or other object is in your way or in any other person s way Always make sure you are in ...

Страница 8: ...cting workers and others against harmful exposure to dust and fumes should be established and implemented based on advice from health and safety experts Consult with experts Operating precautions WARNING Incorrect usage An incorrect use of the machine accessories and insertion tools cutting blades can result in serious injuries or a hazardous situation Use the machine accessories and tools in acco...

Страница 9: ...mediately stop working if the machine suddenly starts to vibrate strongly Before resuming the work find and remove the cause of the increased vibrations Participate in health surveillance or monitoring medical exams and training programs offered by your employer and when required by law When working in cold conditions wear warm clothing and keep hands warm and dry See the Noise and vibration decla...

Страница 10: ...ngle phase power socket AME1600 consists of a universal motor located in a plastic body made of glass fibre reinforced polyamide The handles prevent any shock damage to the casing and allow different position handling To choose the correct accessories see the spare parts list Main parts A Electric cable B Belt loop C Handle D Power switch E Piston F Square tube G Protective cap Labels Data plate A...

Страница 11: ...lower layer to ensure that the various layers merge well with each other 2 Fill the concrete evenly in the form work in 30 50 cm 12 19 in layers 30 50 cm 11 19 in 30 50 cm 11 19 in 15 cm 6 in 3 Insert the poker vibrator vertically at a distance of 8 10 times the tube diameter between insertions 4 Vibrate systematically 5 Slowly withdraw the vibrator to allow the concrete to refill the cavity left ...

Страница 12: ...is still fresh Check that the controls are not damaged and do not jam Replace if necessary NOTICE Never use high pressure water to clean the drive unit Every 75 hours of operation or bi weekly Maintenance routines Disconnect the flexible shaft from the drive unit by lifting the locking mechanism Unscrew the shaft from the poker which is a left handed thread Pull out and lubricate the inner shaft w...

Страница 13: ...ar cover A Wiring diagram A Main B Switch C Rotor D Brush E Stator NOTICE The rotation is anti clockwise coupling side view AT vibrator tube Due to workload ambient temperature and vibrations caused by the vibrator poker s contact with the concrete and or rebar This will cause wear on the bearings and sealing and these will eventually fail When components have failed they must be replaced with ori...

Страница 14: ...age in order to avoid hazardous substances See section Dust and fume hazard Always store the machine in a dry place Keep the machine in a safe place out of the reach of children and locked up Disposal A used machine must be treated and disposed in such way that the greatest possible portion of the material can be recycled and any negative influence on the environment is kept as low as possible and...

Страница 15: ...ose Too much friction in the flexible shaft Grease the flexible shaft in the hose Too much grease on the flexible shaft Respect the quantity of 15 grams per meter of flexible shaft Too much torque inside the the vibrating poker the bearings get worn out Replace the bearings in the vibrating poker The flexible shaft is overheating Too much friction in the flexible shaft Grease the flexible shaft in...

Страница 16: ...ce with the stated directive or standards and are suitable for comparison with the declared values of other machines tested in accordance with the same directive or standards These declared values are not suitable for use in risk assessments and values measured in individual work places may be higher The actual exposure values and risk of harm experienced by an individual user are unique and depen...

Страница 17: ...4 1 20 0 05 1 20 0 05 Speed r p m 12 000 12 000 12 000 12 000 Weighted effective acceleration uncertainty K 12 09 8 86 9 74 10 29 Weighted effective acceleration measured in water with Superflex 40 at 2 m from the end of the poker according to EN ISO 5349 and EN ISO 20643 Flexible shaft Flexible shaft 10 15 20 30 40 Length m ft 1 3 25 1 50 5 2 00 6 5 3 00 10 4 00 13 Weight kg lb 2 40 5 3 00 6 625 ...

Страница 18: ...ery Directive 2006 95 EC Low voltage 2004 108 EC EMC and the harmonised standards mentioned below Drive unit Input power kW Speed min 1 Weight kg AME1600 1 6 12 000 6 1 Following harmonised standards were applied EN607451 1 EN60745 2 12 EN12649 Technical Documentation authorised representative Peter Karlsson Construction Tools PC AB Box 703 391 27 Kalmar Sweden Vice President Design and Developmen...

Страница 19: ......

Страница 20: ...ls PC AB No 9800 1713 01 2015 04 07 www atlascopco com Any unauthorized use or copying of the contents or any part thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings ...

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