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O&M Manual
Rev-H (6/19)

Part 5 – Configuration

5.1

User Interface

The user interface for the Q46 Series instrument consists of a custom display and a membrane
keypad. All functions are accessed from this user interface (no internal jumpers, pots, etc.).

Figure 18 - User Interface

MENU ICONS

UNITS

12-CHARACTER

SECONDARY

DISPLAY

MEMBRANE

KEYPAD

ESC

ENTER

DIAG

FAIL

HOLD

CAL

CONF

MENU ICONS

UNITS

12-CHARACTER

SECONDARY

DISPLAY

MEMBRANE

KEYPAD

ENTER KEY

LEFT ARROW

KEY

4-DIGIT

MAIN DISPLAY

MENU/ESCAPE

KEY

UP ARROW

KEY

SIGN

RELAY/LO-BAT

INDICATOR

4-KEY USER

INTERFACE

RELAY

INDICATOR

Содержание Q46C2

Страница 1: ...cal Technology Inc ATI UK Limited 6 Iron Bridge Drive Unit 1 2 Gatehead Business Park Collegeville PA 19426 Delph New Road Delph Phone 800 959 0299 Saddleworth OL3 5DE 610 917 0991 Phone 44 0 1457 873...

Страница 2: ...Keys 26 5 12 Display 26 5 2 Software 27 5 21 Software Navigation 28 5 22 Measure Menu MEASURE 30 5 23 Calibration Menu CAL 30 5 24 Configuration Menu CONFIG 31 PART 6 CONTROL 35 PART 7 DIAGNOSTICS ME...

Страница 3: ...Y CONNECTIONS 17 FIGURE 10 OPTIONAL RELAY BOARD WIRING 18 FIGURE 11 OPTIONAL ANALOG OUTPUT WIRING 18 FIGURE 12 CABLE DESCRIPTION MODEL Q25C2 19 FIGURE 13 SENSOR CABLE PREPARATION 20 FIGURE 14 JUNCTION...

Страница 4: ...ation table can be created Monitors are available in two electronic versions a universal AC powered monitor for operation from 90 260 VAC and a 12 24 VDC unit Both versions provide two 4 20 mA analog...

Страница 5: ...ignal levels and to avoid system control shocks on both analog outputs Selectable PID controller on main analog output PID includes manual operation feature and diagnostic stuck controller timer featu...

Страница 6: ...nd hi lo alarm and failsafe A B indicators on main LCD and C indicator on lower display Three additional low power relays optional Enclosure NEMA 4X polycarbonate stainless steel hardware weatherproof...

Страница 7: ...2 0 20 uS 0 20 M 0 200 k 0 5K 0 20 0 200 0 2000 S Temperature Element Pt1000 RTD with automatic compensation Wetted Materials Titanium PEEK 316 Stainless steel Temperature Compensation Pt1000 RTD Sen...

Страница 8: ...nd of operating ranges This can reduce accuracy from 0 1 to 1 2 in some cases When high accuracy is critical the following provides a list of the preferred cell constant to be used for various operati...

Страница 9: ...can be used during the calibration process To take full advantage of the high contrast display mount the instrument in a location where the display can be viewed from various angles and long distance...

Страница 10: ...ews The instrument is then attached to the wall using the four outer mounting holes in the bracket These holes are slotted to accommodate two sizes of u bolt that may be used to pipe mount the unit Sl...

Страница 11: ...e Conductivity System Part 2 Analyzer Mounting 11 O M Manual Rev H 6 19 Figure 3 Wall Mounting Dimensions Figure 4 Pipe Mounting Diagram Note Analyzer shown with optional Profibus Connector mounted to...

Страница 12: ...ches to the rear of the enclosure 4 screws for attachment of this bracket and a sealing gasket to insure that the panel mounted monitor provides a water tight seal when mounted to a panel The sealing...

Страница 13: ...ns Mounting options include flow through submersion or sanitary mount depending on the type of sensor purchased The sensor to analyzer distance must not exceed 60 feet 18 2 meters Calibrate the sensor...

Страница 14: ...ATI Q46C2 2Electode Conductivity System Part 3 Sensor Mechanicals 14 O M Manual Rev H 6 19 Figure 7 Sanitary Style Probe Dimensions...

Страница 15: ...contained in this operating manual Observe the analyzer s technical specifications and input ratings Proper electrical disconnection means must be provided prior to the electrical power connected to t...

Страница 16: ...cts the power supply assembly with the microprocessor assembly located in the front section of the enclosure This cable may be unplugged from the front section of the monitor if service is needed but...

Страница 17: ...e proper power to the contacts For applications that require the same switched operating voltage as the Q46 115 or 230 V power may be jumpered from the power input terminals at TB7 Relay wiring is con...

Страница 18: ...nections TB2 is used to connect to the optional 3 relay card Figure 10 OR the optional third analog output Out 3 Figure 11 The Q46 can be configured for only one of these optional features and the har...

Страница 19: ...single shield This assembly is sufficient for many applications where EMI RFI problems are not severe DANGER DO NOT connect sensor cable to power lines Serious injury may result Refer to Cable Descri...

Страница 20: ...e sensor can be inserted and removed easily from the flowcell Cord grips used for sealing the cable should be snugly tightened after electrical connections have been made to prevent moisture incursion...

Страница 21: ...onitor max 60 feet a junction box must be used The junction box is shown in Figure 14 and is supplied with a 2 Pg 9 cord grips for sensor and interconnect wiring Note If sensor is experiencing Low Slo...

Страница 22: ...ATI Q46C2 2Electode Conductivity System Part 4 Electrical Installation 22 O M Manual Rev H 6 19 4 8 In Line Sensor Connection Figure 15 In Line Sensor Connection...

Страница 23: ...ATI Q46C2 2Electode Conductivity System Part 4 Electrical Installation 23 O M Manual Rev H 6 19 4 9 OEM Sensor Connection Figure 16 OEM Sensor Connections...

Страница 24: ...ATI Q46C2 2Electode Conductivity System Part 4 Electrical Installation 24 O M Manual Rev H 6 19 4 10 Sanitary Sensor Connection Figure 17 Sanitary Sensor Wiring...

Страница 25: ...from this user interface no internal jumpers pots etc Figure 18 User Interface MENU ICONS UNITS 12 CHARACTER SECONDARY DISPLAY MEMBRANE KEYPAD MENU ESC ENTER A B DIAG FAIL HOLD CAL CONF MENU ICONS UN...

Страница 26: ...hange 5 12 Display The large custom display provides clear information for general measurement use and user configuration There are three main areas of the display the main parameter display the secon...

Страница 27: ...ld In this case the output is locked to the last input value measured when the HOLD function was entered HOLD values are retained even if the unit power is cycled FAIL The FAIL icon indicates that the...

Страница 28: ...been completed pressing ENTER again stores the variable and stops the flashing Pressing ESC aborts the change and also exits user entry mode The starting default screen is always the Measure Menu The...

Страница 29: ...ed with Out1 Mode PID Function enabled with Optional digital Communications Card Setpnt A Hyst A Delay A Phase A ENTER or Entry Lock Set Delay Contrast Main Display Ref Temp TC Method Com Mode Out1 Mo...

Страница 30: ...ing this screen by pressing and holding the ENTER key for 5 seconds until a small flashing m appears on the screen At that point the controller output can be adjusted up or down using the UP and LEFT...

Страница 31: ...display range to establish configuration settings Press ENTER to initiate user entry mode and the value will flash Use the arrow key to modify the range for the desired range and then press ENTER 5 24...

Страница 32: ...value Options are 0 05 0 50 or 1 00 Zero Filter This function forces the reading to zero when reading is below the entered value For example If the entered value were 2 1 uS the display would read 0 0...

Страница 33: ...ENTER to initiate user entry mode and the entire value will flash Use the arrow keys to modify the desired value range is 00 00 mg L S to 99 99 mg L S Press ENTER to update and store the new value Co...

Страница 34: ...eration for Relay B C Relay B C then operates identically to Relay A with settings for setpoint hysteresis delay and phasing appearing in the CONFIG menu automatically See Figure 20 for details The FA...

Страница 35: ...Iout1 PID adjusting output value It is the nature of the PID controller that it never actually gets to the exact value and stops The controller is continually making smaller and smaller adjustments as...

Страница 36: ...lower than the value stored for the 20 mA point The range is between 0 and 110 C if it is set for temperature within the range specified in Set Range if the output is set to track conductivity and mu...

Страница 37: ...value See Figure 20 below for a visual description of a typical control relay application Figure 20 Control Relay Example If Relay A Mode is set to Alarm Mode AL then the following settings will appe...

Страница 38: ...nu list automatically When value rises to 1 000 S relay closes until value falls back to 0 950 S When value falls to 1 000 S relay closes until value rises back to 1 050 S B Setpoint B Hysteresis B De...

Страница 39: ...r Sim Output see following page CAUTION There is no time out on the hold feature Once placed into hold mode return to normal operation must be done manually Fault List The Fault List screen is a read...

Страница 40: ...or the timer value If one of the relays is set to FAIL mode this failure condition can be signaled by a changing relay contact Press ENTER to initiate user entry mode and the entire value will flash U...

Страница 41: ...ation less confusing the LCD icon logic is reversed with this setting and the icon is OFF under this normal condition Therefore when the trip condition occurs the closed N O contacts will be opened re...

Страница 42: ...set the range zeros for the sensor used See Sections 5 11 through 5 12 for brief descriptions of their uses 8 11 1 Point Calibration Explained The 1 point calibration method is generally known as the...

Страница 43: ...ful to calibrate with a solution that falls into the measuring range selected If the calibration solution is outside the measuring range an error will result Procedure 1 Determine whether the calibrat...

Страница 44: ...he Cell Constant calibration method utilizes a factory measured cell constant for the sensor No solutions are required for a cell factor calibration The cell constant represents the physical electrode...

Страница 45: ...rence In any case it is critical that the sensor be allowed to reach temperature equilibrium with the solution in order to provide the highest accuracy When moving the sensor between widely different...

Страница 46: ...ally perfect 0 C temperature bath In other words the offset shifts the entire sensor response curve up or down Since the slope of an RTD is fixed and highly repeatable the slope is not adjusted in thi...

Страница 47: ...keep the process at the setpoint To affect this control the controller must be used with properly selected control elements valves proper chemicals etc that enable the controller to add or subtract c...

Страница 48: ...tually drive the input error to zero providing accuracy to the control loop It must be used to affect the accuracy in the servo action of the controller Like proportional gain increasing integral gain...

Страница 49: ...er line This line will indicate XX X XX X mA with the X values simply indicating the current values With this display on the screen press and hold the ENTER key for about 5 seconds You will see a smal...

Страница 50: ...ential at the extreme ranges of the measuring scale In addition if a chemical process is not symmetrical that means it responds differentially to the addition and subtraction of chemical It is importa...

Страница 51: ...reading now stabilizes place wire in beaker solution and actual process solution to determine if a ground loop exists 6 Verify that the black rubber shipping boot has been removed from the end of the...

Страница 52: ...Cal Unstable Calibration problem data too unstable to calibrate Clean sensor get fresh cal solutions allow temperature and conductivity readings to fully stabilize do not handle sensor or cable during...

Страница 53: ...element if necessary TC Error TC may be open or shorted Check sensor wiring and perform RTD test as described in sensor manual Fault List display messages continued MESSAGE DESCRIPTION POSSIBLE CORRE...

Страница 54: ...ith distilled or de ionized water NOTE De ionized water will not remove soap After cleaning the sensor check measurement and re calibrate the sensor if necessary 10 5 Sensor Testing The first step in...

Страница 55: ...ATI Q46C2 2Electode Conductivity System Part 10 System Maintenance 55 O M Manual Rev H 6 19 C RTD 20 1078 25 1097 30 1117 35 1136 Figure 24 Pt1000 Resistance Table...

Страница 56: ...tor 100 240 VAC with Profibus 07 0329 Q46C2 Monitor 12 24 VDC with Profibus 03 0407 Q46 P S Assy 100 240VAC 03 0408 Q46 P S Assy 100 240VAC with 3rd 4 20mA output 03 0409 Q46 P S Assy 100 240VAC with...

Страница 57: ...e alteration improper storage or extended exposure to excessive gas concentrations Should inspection indicate that sensors have failed due to any of the above the warranty shall not apply The Manufact...

Страница 58: ...DUCTS NH3 Ammonia CO Carbon Monoxide H2 Hydrogen NO Nitric Oxide O2 Oxygen CO Cl2 Phosgene Br2 Bromine Cl2 Chlorine ClO2 Chlorine Dioxide F2 Fluorine I2 Iodine HX Acid Gases C2H4O Ethylene Oxide C2H6O...

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