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Manual, Compliant Deburring Blade

Document #9610-50-1030-04

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 •

Table of Contents

Foreword .......................................................................................................................................... 2

Glossary ........................................................................................................................................... 5

1. Safety ......................................................................................................................................... 6

1.1 Explanation of Notifications

......................................................................................................... 6

1.2

General Safety Guidelines ............................................................................................................ 6

1.3

Safety Precautions ........................................................................................................................ 7

2. Product Overview ..................................................................................................................... 8

2.1

ATC Collet System ........................................................................................................................ 9

2.2

Tool Stand ...................................................................................................................................... 9

2.3

Technical Description ................................................................................................................... 9

2.3.1

Environmental Limitations .................................................................................................. 9

2.3.2

Compliance Unit Performance ......................................................................................... 10

3. Installation of the Compliance Device ...................................................................................11

3.1

Transportation and Protection during Transportation ............................................................. 11

3.2

Inspection of Condition When Delivered .................................................................................. 11

3.3

Unpacking and Handling ............................................................................................................ 11

3.4

Storage and Preventive Maintenance during Storage ............................................................. 11

3.5

Axial Mounting Installation ......................................................................................................... 12

3.6

ATC Tool Stand Installation ........................................................................................................ 12

3.7 Pneumatics .................................................................................................................................. 13

4. Operation ................................................................................................................................ 14

4.1

Working Environment ................................................................................................................. 14

4.2

Normal Operation ........................................................................................................................ 15

4.3

Programming for ATC Tool Stand .............................................................................................. 16

4.4

Installing the Customer Supplied Blade Holder in the Manual Collet .................................... 17

4.5

Removing the Customer Supplied Blade Holder in the Manual Collet .................................. 18

4.6

Locking and Unlocking Single Axis Compliance ..................................................................... 19

5. Preventive Maintenance ........................................................................................................ 20

5.1 Pneumatics .................................................................................................................................. 20

5.2 Lubrication ................................................................................................................................... 20

5.3

Blade Inspection .......................................................................................................................... 20

Содержание 9150-CDB-8-11-000

Страница 1: ...tic Productivity Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 1 919 772 0115 Fax 1 919 772 8259 www ati ia com ATI Compliant Deburring Blade Models 9150 CDB 8 11 ATC 9150 CDB 8 11 000 Product...

Страница 2: ...ential and reserved exclusively for the customers and authorized agents of ATI Industrial Automation and may not be divulged to any third party without prior written consent from ATI No warranty inclu...

Страница 3: ...liance Device 11 3 1 Transportation and Protection during Transportation 11 3 2 Inspection of Condition When Delivered 11 3 3 Unpacking and Handling 11 3 4 Storage and Preventive Maintenance during St...

Страница 4: ...259 www ati ia com 4 6 Troubleshooting and Service Procedures 21 6 1 Troubleshooting 21 6 2 Service Procedures 22 6 2 1 Replacement of Bit Holders in ATC Tool Stand 22 7 Serviceable Parts 23 8 Specifi...

Страница 5: ...liquid aerosols from the supply air lines Collet Gripping device used to hold cutting tools in the spindle Compliance The ability of the spindle to passively move in response to protrusions on or devi...

Страница 6: ...ion the consequences of not avoiding the hazard and the method for avoiding the situation CAUTION Notification of information or instructions that if not followed could result in moderate injury or wi...

Страница 7: ...d void the warranty Always use original ATI serviceable parts CAUTION Never be present near the CDB tool while it is in operation Flying debris can cause injury If it is necessary to approach the CDB...

Страница 8: ...upplies air pressure to the compliance air fitting the tool activates a compliance feature or complies for consistent deburring on irregular part patterns The CDB utilizes standard industrial blades t...

Страница 9: ...l technical specifications refer to Section 8 Specifications 2 3 1 Environmental Limitations 2 3 1 1 Operation Table 2 1 Operation Installation position Mounted to robot by means of the axial mounting...

Страница 10: ...The actual force characteristics depend on mounting orientation and condition of the unit Compliance pressure is also dependent upon the material of the work piece type of blade tool and the amount of...

Страница 11: ...freight documents Packaging is in good condition If there is damage to any of the packaging or if any of the goods have been exposed to abnormal handling unpack those parts that may have been damaged...

Страница 12: ...Plate Axial Mounting Flange on Rear Housing Assembly 3 6 ATC Tool Stand Installation A tool stand is designed to attach to a customer supplied extruded aluminum rail Tools required 6 mm hex key 1 Inst...

Страница 13: ...ivalent with elements rated for 5 micron or better is required A self relieving regulator ATI Part 9150 P16 B G or equivalent is used to supply the compliance centering mechanism This pressure corresp...

Страница 14: ...pare parts except for consumables Use of spare parts not supplied by ATI can damage equipment and void the warranty Always use original ATI serviceable parts CAUTION Never be present near the CDB tool...

Страница 15: ...tool should approach the workpiece slowly and at an angle with ample room for pivoting blade to reorient before beginning each pass When beginning a deburring pass try to minimize the initial impact o...

Страница 16: ...afe environment while the station is energized If ATCs are maintained within the robot cell operators must be able to control them through a 4 way valve or solenoid so that the ATC can actuate open th...

Страница 17: ...and locked at various heights in the compliance device 1 Securely grasp the blade holder 2 Pull the collet toward the compliance device 3 Insert the blade holder into the compliance device Figure 4 2...

Страница 18: ...be adjusted and locked at various heights in the compliance device 1 Turn off and de energize all energized circuits e g electrical air water etc 2 Securely grasp the blade holder 3 Pull the collet t...

Страница 19: ...Compliance The compliance device can be manually locked and unlocked to be compliant in a single axis Tools required Flat headed screwdriver 1 Turn the single axis lockout screw as shown in Figure 4 5...

Страница 20: ...the CDB tool should routinely be checked for their general condition and replaced as required The air must be filtered dry and non lubricated The air filters should be checked and replaced as require...

Страница 21: ...g the part Decrease feed rate at contact enter part at an angle Bottoming out compliance Offset blade from surface of part to reduce necessary compliance travel Inconsistent compliance Pneumatic conne...

Страница 22: ...gh a 4 way valve or solenoid so that the ATC can actuate open the blade s can be replaced and the ATC is actuated closed Air lines will need to have check valves installed to ensure the ATC station re...

Страница 23: ...na N 70A Duro 42 1 3410 0001504 01 X Ring AS568 020 Buna N 70A Duro 45 1 3410 0001505 01 O Ring 24 mm ID x 1 mm W Buna N 70A Duro Table 7 2 Tool Stand Sheet 4 of Section 9 1 9630 50 CDB 8 11 ATC Item...

Страница 24: ...OUT TURN 90 TO ENGAGE OR DISENGAGE 2 APPROXIMATE WEIGHT 2 3 LBS 1 04 KG 3 RADIAL COMPLIANCE TRAVEL AT COLLET MAX 5 5 APPROXIMATELY 22 5 5mm 4 AXIAL COMPLIANCE TRAVEL AT COLLET MAX 315 8mm 5 COMPLIANC...

Страница 25: ...IONAL RAILS MINIMUM SPACE REQUIRED BETWEEN BLOCKS IS 25mm B 3 2 2 4 REVISION NOTES UNLESS OTHERWISE SPECIFIED DO NOT SCALE DRAWING ALL DIMENSIONS ARE IN MILLIMETERS DRAWN BY CHECKED BY D Bohle 5 14 20...

Страница 26: ...E DRAWING ALL DIMENSIONS ARE IN MILLIMETERS DRAWN BY CHECKED BY D Bohle 5 14 2019 J Ray 5 16 2019 TITLE SCALE SIZE DRAWING NUMBER PROJECT SHEET OF 9630 50 CDB 8 11 ATC 170926 4 01 PROPERTY OF ATI INDU...

Страница 27: ...DIMENSIONS ARE IN MILLIMETERS DRAWN BY CHECKED BY D Bohle 5 14 2019 J Ray 5 16 2019 TITLE SCALE SIZE DRAWING NUMBER PROJECT SHEET OF 9630 50 CDB 8 11 ATC 170926 4 01 PROPERTY OF ATI INDUSTRIAL AUTOMA...

Страница 28: ...E 2 APPROXIMATE WEIGHT 2 3 LBS 1 04 KG 3 RADIAL COMPLIANCE TRAVEL AT COLLET MAX 5 5 APPROXIMATELY 22 5 5mm 4 AXIAL COMPLIANCE TRAVEL AT COLLET MAX 315 8mm 5 COMPLIANCE AIR SUPPLY PRESSURE 15 60PSI 1 4...

Страница 29: ...ALE DRAWING ALL DIMENSIONS ARE IN MILLIMETERS DRAWN BY CHECKED BY D Bohle 7 30 2018 B Rose 7 30 2018 TITLE SCALE SIZE DRAWING NUMBER PROJECT SHEET OF 9630 50 CDB 8 11 170202 4 02 PROPERTY OF ATI INDUS...

Страница 30: ...ON INITIATOR DATE 01 INITIAL DRAWING DJB 5 21 2019 02 ECO 18196 SHEET 2 ADDED ADDITIONAL TOOL HOLDER BLOCK MANIFOLD AND SAFETY FEATURE BLOCKS CHECK VALVE AND DIRECTIONAL CONTROL VALVE DS DB 9 5 2019 B...

Страница 31: ...n 1 MANIFOLD FOR 9150 CDB 8 11 ATC E AND 9005 50 6056 LOCK UNLOCK BLADE RETENTION B 12 1 2 2 REVISION NOTES UNLESS OTHERWISE SPECIFIED DO NOT SCALE DRAWING ALL DIMENSIONS ARE IN MILLIMETERS DRAWN BY...

Страница 32: ...or ninety 90 days from the date of repaired product shipment whichever is longer This warranty is void if the unit is not used in accordance with guidelines presented in this document ATI will have n...

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