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force, is directed more toward the metal
above the weld joint. This is to help prevent
the weld puddle from running downward
while still allowing slow enough travel speed
to achieve good penetration. A good start-
ing point for angle B is about 30 degrees
DOWN from being perpendicular to the
work piece.

3. The VERTICAL POSITION (Figure 17) is
the next most

position. Pulling the

gun from top to bottom may be easier for
many people, but in some instances it can
be

to prevent the puddle from run-

ning downward. Pushing the gun from bot-
tom to top may provide better puddle con-
trol and allow slower rates of travel speed to
achieve deeper penetration. When vertical
welding, angle B (see HOLDING THE GUN -
p.18) is usually always kept at zero, but
angle A will generally range from 45 to 60
degrees to provide better puddle control.

WARNING

Hot slag can cause

and serious injury

from burns! Be sure to wear protective cloth-
ing and eye gear when using the Overhead
Position.

4. The OVERHEAD POSITION (Figure 18) is
the most

welding position because

gravity is pulling at the weld puddle trying to
make it drip

the work piece. Angle A (see

HOLDING THE GUN - p.18) should be
maintained at 60 degrees, the same as in
the

position. Maintaining this angle will

reduce the chances of molten metal falling
into the nozzle should it drip from the weld
puddle. Angle B should be held at zero
degrees so that the wire is aiming directly
into the weld joint. If you experience exces-
sive dripping of the weld puddle, select a
lower heat setting. Also, the weave bead
tends to work better than the stringer bead
when welding overhead.

MULTIPLE PASS WELDING

Butt Weld Joints.

When butt welding thick-

er materials, you will need to prepare the
edges of the material to be joined by grind-
ing a bevel on the edge of one or both
pieces of the metal being joined. When this
is done, a

V

is created between the two

pieces of metal, that will have to be welded
closed. In most cases more than one pass or
bead will need to be laid into the joint to
close the

V

. Laying more than one bead into

the same weld joint is known as a multiple-
pass weld.

Figure 17.

Vertical Position

Figure 16.

Horizontal Position

Figure 18.

Overhead Position

Содержание ATD-3130

Страница 1: ...May 01 2013...

Страница 2: ...2 SPECIFICATIONS ATD 3130...

Страница 3: ...ng Gas 12 Install the Shielding Gas 13 Check the Gas Flow 13 Align and Set the Drive Roller 13 Install the Welding Wire 14 Set the Wire Drive Tension 16 Installing Aluminium Wire 16 Change Polarity 16...

Страница 4: ...service this welder Failure to comply with these instructions could result in personal injury and or property damage RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Note t The following safety alert sy...

Страница 5: ...alter power cord or power cord plug in any way t Do not attempt to plug the welder into the power source if the ground prong on power cord plug is bent over broken or missing t Do not allow the welder...

Страница 6: ...ag and hot metal parts that can start burn skin and damage eyes t Do not wear gloves or other clothing that contains oil grease or other substances t Do not wear hair prepara tions t Do not weld in an...

Страница 7: ...t weld or cut in areas that are near chlorinated solvents Vapors from chlori nated hydrocarbons such as trichloroethylene and perchloroethylene can be decomposed by the heat of an electric arc or its...

Страница 8: ...pointer does not move off the stop pin when pressurized or fails to return to the stop pin after pressure is released WARNING This product contains chemicals including lead or otherwise produces chemi...

Страница 9: ...ng Time Time 20 2 minutes 8 minutes 40 4 minutes 6 minutes 60 6 minutes 4 minutes 80 8 minutes 2 minutes 100 10 minutes 0 minutes INTERNAL THERMAL PROTECTION CAUTION Do not constantly exceed the duty...

Страница 10: ...ece completes the welding current circuit You must attach the ground clamp to the metal you are welding If the ground clamp is not connected to the metal work piece you intend to weld the welder will...

Страница 11: ...ecting an extension cord appropriate for use with your s welder Select a properly grounded extension cord that will mate directly with the power source recep tacle and the welder power cord without th...

Страница 12: ...ding gas cre ates a protective pocket around the weld pud dlewhichkeepsimpuritiesintheairfromcon taminatingtheweld Inadequateshieldingwill result in porous brittle welds Although there are many gasses...

Страница 13: ...keeping the cylinder valve between you and the regulator Never aim the open cylinder valve port at yourself or bystanders Failure to comply with this warning could result in serious personal injury N...

Страница 14: ...ch 0 6 030 inch 0 8 035 inch 0 8 Table 4 Drive Roller Sizing 6 Find the side of the drive roller that is stamped with the same wire diameter as that of the wire being installed see Figure 6 Push the d...

Страница 15: ...en push it across the drive roller and into the gun assembly about six inches CAUTION Make certain that the welding wire is actual ly going into the gun liner Be very sure it has not somehow been acci...

Страница 16: ...nd no readjustment of the drive tension adjustment knob will be neces sary unless the diameter or type of wire is changed INSTALLING ALUMINIUM WIRE Install aluminium wire the same as steel wire but wi...

Страница 17: ...electrical current to the welder ALWAYS turn the power switch to the OFF position and unplug the welder before per forming any maintenance VOLTAGE SELECTOR The voltage selector controls the welding he...

Страница 18: ...n inert shielding gas is used to protect the weld puddle from con tamination and enhance the welding capa bilities of the electrical arc Whether you have welded before or not it is important that you...

Страница 19: ...welder to concentrate on welding technique If the nozzle is held the work piece the distance between the nozzle and the work piece should be kept constant and should not exceed 1 4 inch or the arc ma...

Страница 20: ...familiar with your new welder and better at laying some simple weld beads you can begin to try some dif ferent weld bead types There are two basic types of weld beads the stringer bead and the weave b...

Страница 21: ...re 18 is the most welding position because gravity is pulling at the weld puddle trying to make it drip the work piece Angle A see HOLDING THE GUN p 18 should be maintained at 60 degrees the same as i...

Страница 22: ...onal preference 1 The BURN THROUGH METHOD welds two overlapped pieces of metal together by burning through the top piece and into the bottom piece With the burn through method larger wire diameters te...

Страница 23: ...ervice providing that a few very simple steps are taken to properly maintain it 1 Keep the wire drive compartment lid closed at all times unless the wire needs to be changed or the drive tension needs...

Страница 24: ...n shorted a nozzle will steal welding current from the wire whenever it contacts the grounded work piece This causes erratic welds and reduced penetration In addition a shorted nozzle overheats the en...

Страница 25: ...eaded end of the gun liner brass fitting 15 Firmly hold the brass fitting on the end of the gun liner with a wrench and rotate Gas Valve clockwise to screw it onto fit ting Note Rotate Gas Valve Do no...

Страница 26: ...as a guide to help resolve some of the more common problems that could be encountered Table 5 is a troubleshooting table provided to help you determine a possible remedy when you are having a problem...

Страница 27: ...ner stretched or is too long 3 Wrong size contact tip 4 Contact tip is clogged or dam aged 5 Wire feed speed is too slow Bad connection from cable to clamp Slag building inside nozzle or noz zle is sh...

Страница 28: ...28 WIRE FEED WELDER WIRING DIAGRAM...

Страница 29: ...0 T R P 9 1 1 S L E B A L W L E N A P R E P P U 1 8 1 0 0 0 5 0 T R P 0 2 1 8 3 B O N K H C T I W S K C A L B 0 7 2 0 0 6 4 0 T R P 1 2 1 A 7 1 H C T I W S 5 6 1 5 0 2 2 2 T R P 2 2 1 L A 5 2 X 0 4 E...

Страница 30: ...30...

Страница 31: ...1 5 0 0 3 2 T R P 7 0 1 E L Z Z O N S A G H C R O T 7 4 1 5 0 0 3 2 T R P 8 0 1 8 0 X 3 6 T C A T N O C N O T S A F 0 1 0 0 0 2 1 2 T R P 9 0 1 G N I R P S T C A T N O C H C R O T 2 3 0 0 0 8 3 3 T R...

Страница 32: ...32...

Страница 33: ...33 SUGGESTED SETTINGS...

Страница 34: ...34 NOTES...

Страница 35: ...35...

Страница 36: ......

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