ATD Tools ATD-3130 Скачать руководство пользователя страница 18

18

piece farthest away from you, and at an
angle similar to that which will be used
when welding. (SEE HOLDING THE GUN
on page 18 if you are uncertain of the
angle at which you will be welding)

4. With your free hand, turn the Wire Speed

Dial to maximum and continue to hold
onto the knob.

WARNING

EXPOSURE TO A WELDING ARC IS
EXTREMELY HARMFUL TO THE EYES AND
SKIN!

Prolonged exposure to the welding

arc can cause blindness and burns. Never
strike an arc or being welding until you are
adequately protected. Wear flameproof
welding gloves, a heavy long sleeved shirt,
cuffless trousers, high topped shoes and a
welding helmet.

5. Lower your welding helmet and pull the

trigger on the gun to start an arc, then
begin to drag the gun towards you while
simultaneously turning the Wire Speed
Dial counter-clockwise.

6. LISTEN! As you decrease the wire speed,

the sound that the arc makes will change
from a sputtering to a high-pitched
buzzing sound and then will begin sputter-
ing again if you decrease the wire speed
too much. The wire speed that creates a
smooth high-pitched buzzing sound will
achieve the best quality weld.

You can use the wire speed control to slightly
increase or decrease the heat and penetration
for a given heat setting by selecting hugher or
lower wire speed settings. Repeat this tune-in
procedure if you select a new heat setting, a
different diameter wire, or a different type of
welding wire.

LEARNING TO WELD

MIG (Metal Inert Gas) welding is the process
of uniting metallic parts by heating and
allowing the metals to flow together through
the use of an electrical arc. The electrical arc
is created between a continuous consum-
able wire electrode (the welding wire) and
the work piece. An inert shielding gas is
used to protect the weld puddle from con-

tamination and enhance the welding capa-
bilities of the electrical arc.

Whether you have welded before or not, it is
important that you become familiar with
your new welder, its controls, and the results
achieved at different settings. We strongly
recommend that you practice with your new
welder on scrap metal trying different heat
settings, base metal thicknesses, and weld-
ing positions for each type and size of wire
you will be using. By doing this you will gain
a feel for how changes in these welding
variables affect the weld.

Of course, if you have not welded before,
you will need to develop welding skills and
techniques as well.

The self-taught welder learns through a
process of trial and error. The best way to
teach yourself how to weld is with short peri-
ods of practice at regular intervals. All prac-
tice welds should be done on scrap metal
that can be discarded. Do not attempt to
make any repairs on valuable equipment
until you have satisfied yourself that your
practice welds are of good appearance and
free of slag or gas inclusions. What you fail
to learn through practice will be learned
through mistakes and re-welds later on.

HOLDING THE GUN

The best way to hold the welding gun is the
way that feels most comfortable to you.
While practicing to use your new welder,
experiment holding the gun in different
positions until you find the one that seems to
work best for you. Refer to WELDING POSI-
TIONS - p.20.

Position the Gun to the Work Piece

There are two angles of the gun nozzle in
relation to the work piece that must be con-
sidered when welding.

1. Angle A (Figure 10) can be varied, but in

most cases the optimum angle will be 60
degrees. The point at which the gun
handle is parallel to the work piece. If
angle A is increased, penetration will
increase. If angle A is decreased, pene-
tration will decrease also.

Содержание ATD-3130

Страница 1: ...May 01 2013...

Страница 2: ...2 SPECIFICATIONS ATD 3130...

Страница 3: ...ng Gas 12 Install the Shielding Gas 13 Check the Gas Flow 13 Align and Set the Drive Roller 13 Install the Welding Wire 14 Set the Wire Drive Tension 16 Installing Aluminium Wire 16 Change Polarity 16...

Страница 4: ...service this welder Failure to comply with these instructions could result in personal injury and or property damage RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Note t The following safety alert sy...

Страница 5: ...alter power cord or power cord plug in any way t Do not attempt to plug the welder into the power source if the ground prong on power cord plug is bent over broken or missing t Do not allow the welder...

Страница 6: ...ag and hot metal parts that can start burn skin and damage eyes t Do not wear gloves or other clothing that contains oil grease or other substances t Do not wear hair prepara tions t Do not weld in an...

Страница 7: ...t weld or cut in areas that are near chlorinated solvents Vapors from chlori nated hydrocarbons such as trichloroethylene and perchloroethylene can be decomposed by the heat of an electric arc or its...

Страница 8: ...pointer does not move off the stop pin when pressurized or fails to return to the stop pin after pressure is released WARNING This product contains chemicals including lead or otherwise produces chemi...

Страница 9: ...ng Time Time 20 2 minutes 8 minutes 40 4 minutes 6 minutes 60 6 minutes 4 minutes 80 8 minutes 2 minutes 100 10 minutes 0 minutes INTERNAL THERMAL PROTECTION CAUTION Do not constantly exceed the duty...

Страница 10: ...ece completes the welding current circuit You must attach the ground clamp to the metal you are welding If the ground clamp is not connected to the metal work piece you intend to weld the welder will...

Страница 11: ...ecting an extension cord appropriate for use with your s welder Select a properly grounded extension cord that will mate directly with the power source recep tacle and the welder power cord without th...

Страница 12: ...ding gas cre ates a protective pocket around the weld pud dlewhichkeepsimpuritiesintheairfromcon taminatingtheweld Inadequateshieldingwill result in porous brittle welds Although there are many gasses...

Страница 13: ...keeping the cylinder valve between you and the regulator Never aim the open cylinder valve port at yourself or bystanders Failure to comply with this warning could result in serious personal injury N...

Страница 14: ...ch 0 6 030 inch 0 8 035 inch 0 8 Table 4 Drive Roller Sizing 6 Find the side of the drive roller that is stamped with the same wire diameter as that of the wire being installed see Figure 6 Push the d...

Страница 15: ...en push it across the drive roller and into the gun assembly about six inches CAUTION Make certain that the welding wire is actual ly going into the gun liner Be very sure it has not somehow been acci...

Страница 16: ...nd no readjustment of the drive tension adjustment knob will be neces sary unless the diameter or type of wire is changed INSTALLING ALUMINIUM WIRE Install aluminium wire the same as steel wire but wi...

Страница 17: ...electrical current to the welder ALWAYS turn the power switch to the OFF position and unplug the welder before per forming any maintenance VOLTAGE SELECTOR The voltage selector controls the welding he...

Страница 18: ...n inert shielding gas is used to protect the weld puddle from con tamination and enhance the welding capa bilities of the electrical arc Whether you have welded before or not it is important that you...

Страница 19: ...welder to concentrate on welding technique If the nozzle is held the work piece the distance between the nozzle and the work piece should be kept constant and should not exceed 1 4 inch or the arc ma...

Страница 20: ...familiar with your new welder and better at laying some simple weld beads you can begin to try some dif ferent weld bead types There are two basic types of weld beads the stringer bead and the weave b...

Страница 21: ...re 18 is the most welding position because gravity is pulling at the weld puddle trying to make it drip the work piece Angle A see HOLDING THE GUN p 18 should be maintained at 60 degrees the same as i...

Страница 22: ...onal preference 1 The BURN THROUGH METHOD welds two overlapped pieces of metal together by burning through the top piece and into the bottom piece With the burn through method larger wire diameters te...

Страница 23: ...ervice providing that a few very simple steps are taken to properly maintain it 1 Keep the wire drive compartment lid closed at all times unless the wire needs to be changed or the drive tension needs...

Страница 24: ...n shorted a nozzle will steal welding current from the wire whenever it contacts the grounded work piece This causes erratic welds and reduced penetration In addition a shorted nozzle overheats the en...

Страница 25: ...eaded end of the gun liner brass fitting 15 Firmly hold the brass fitting on the end of the gun liner with a wrench and rotate Gas Valve clockwise to screw it onto fit ting Note Rotate Gas Valve Do no...

Страница 26: ...as a guide to help resolve some of the more common problems that could be encountered Table 5 is a troubleshooting table provided to help you determine a possible remedy when you are having a problem...

Страница 27: ...ner stretched or is too long 3 Wrong size contact tip 4 Contact tip is clogged or dam aged 5 Wire feed speed is too slow Bad connection from cable to clamp Slag building inside nozzle or noz zle is sh...

Страница 28: ...28 WIRE FEED WELDER WIRING DIAGRAM...

Страница 29: ...0 T R P 9 1 1 S L E B A L W L E N A P R E P P U 1 8 1 0 0 0 5 0 T R P 0 2 1 8 3 B O N K H C T I W S K C A L B 0 7 2 0 0 6 4 0 T R P 1 2 1 A 7 1 H C T I W S 5 6 1 5 0 2 2 2 T R P 2 2 1 L A 5 2 X 0 4 E...

Страница 30: ...30...

Страница 31: ...1 5 0 0 3 2 T R P 7 0 1 E L Z Z O N S A G H C R O T 7 4 1 5 0 0 3 2 T R P 8 0 1 8 0 X 3 6 T C A T N O C N O T S A F 0 1 0 0 0 2 1 2 T R P 9 0 1 G N I R P S T C A T N O C H C R O T 2 3 0 0 0 8 3 3 T R...

Страница 32: ...32...

Страница 33: ...33 SUGGESTED SETTINGS...

Страница 34: ...34 NOTES...

Страница 35: ...35...

Страница 36: ......

Отзывы: