ATD Tools ATD-3130 Скачать руководство пользователя страница 15

15

ure 8A. If you are installing an eight-inch
spool, install the spindle adapter and drive
brake hardware as shown in Figure 8B. The
purpose of the drive brake is to cause the
spool of wire to stop turning at nearly the
same moment that wire feeding stops.

6. Once the drive brake hardware is installed,

set the spool tension. With one hand, turn
the wire spool and continue turning it while
adjusting the tension on the spool. With
your free hand, tighten (turn clockwise) the
knob that holds the spool in place. Stop
tightening when drag is felt on the wire
spool that you are turning, then stop hand-
turning the wire spool.

Note:

If TOO MUCH tension is applied to the

wire spool, the wire will slip on the drive roller
or will not be able to feed at all. If TOO LITTLE
tension is applied, the spool of wire will want to
unspool itself. Readjust the drive brake tension
as necessary to correct for either problem.

7. After checking to make sure that your

welder is disconnected from the AC 
power source, free the leading end of
the wire from the spool, but do not let go
of it until instructed to do so, or the wire
will unspool itself.

8. Use a wire cutter, cut the bent end

the

leading end of the wire so that only a
straight leading end remains.

9. Flip down the screw holding the drive ten-

sion arm in place and lift the tension arm up

the drive roller.

10. Insert the leading end of the wire into the

inlet guide tube. Then push it across the
drive roller and into the gun assembly
about six inches.

CAUTION

Make certain that the welding wire is actual-
ly going into the gun liner. Be very sure it
has not somehow been accidentally routed
alongside the liner or even in some other
direction. If this should happen, the wire
could feed inside the cable casing or take a
right angle and follow the wires and gas
hose inside the welder. It could also feed
back on itself jamming up the mechanism.

11. Line the wire up in the inside groove of the

drive roller, then allow the drive tension arm
to drop onto the drive roller.

12. Flip the quick release drive tensioner back

up into position on the drive tensioner arm.

13. Tighten (turn clockwise) the drive tension

adjusting screw until the tension roller is
applying enough force on the wire to pre-
vent it from slipping out of the drive assem-
bly.

14. Let go of the wire.
15. Connect the welder power cord to the ac

power source. Turn the welder ON by set-
ting the VOLTAGE switch to the voltage
(heat) setting recommended for the gauge
metal that is to be welded. Refer to the label
mounted on the cover, inside the drive com-
partment, for recommended voltage (heat)
settings for your welding job. The VOLTAGE
selector controls the weld heat. There are
four voltage heat selections (numbered 1
through 4) available on this welder. Position
1 provides the lowest voltage (heat) and
position 4 the highest voltage (heat).

16. Set the WIRE SPEED control to the middle of

the wire speed range.

Figure 7.

Wire Installation

Figure 8A.

Drive

Brake Hardware

Installation

Figure 8B.

Spindle

Adapter and Drive

Brake Installation

Содержание ATD-3130

Страница 1: ...May 01 2013...

Страница 2: ...2 SPECIFICATIONS ATD 3130...

Страница 3: ...ng Gas 12 Install the Shielding Gas 13 Check the Gas Flow 13 Align and Set the Drive Roller 13 Install the Welding Wire 14 Set the Wire Drive Tension 16 Installing Aluminium Wire 16 Change Polarity 16...

Страница 4: ...service this welder Failure to comply with these instructions could result in personal injury and or property damage RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Note t The following safety alert sy...

Страница 5: ...alter power cord or power cord plug in any way t Do not attempt to plug the welder into the power source if the ground prong on power cord plug is bent over broken or missing t Do not allow the welder...

Страница 6: ...ag and hot metal parts that can start burn skin and damage eyes t Do not wear gloves or other clothing that contains oil grease or other substances t Do not wear hair prepara tions t Do not weld in an...

Страница 7: ...t weld or cut in areas that are near chlorinated solvents Vapors from chlori nated hydrocarbons such as trichloroethylene and perchloroethylene can be decomposed by the heat of an electric arc or its...

Страница 8: ...pointer does not move off the stop pin when pressurized or fails to return to the stop pin after pressure is released WARNING This product contains chemicals including lead or otherwise produces chemi...

Страница 9: ...ng Time Time 20 2 minutes 8 minutes 40 4 minutes 6 minutes 60 6 minutes 4 minutes 80 8 minutes 2 minutes 100 10 minutes 0 minutes INTERNAL THERMAL PROTECTION CAUTION Do not constantly exceed the duty...

Страница 10: ...ece completes the welding current circuit You must attach the ground clamp to the metal you are welding If the ground clamp is not connected to the metal work piece you intend to weld the welder will...

Страница 11: ...ecting an extension cord appropriate for use with your s welder Select a properly grounded extension cord that will mate directly with the power source recep tacle and the welder power cord without th...

Страница 12: ...ding gas cre ates a protective pocket around the weld pud dlewhichkeepsimpuritiesintheairfromcon taminatingtheweld Inadequateshieldingwill result in porous brittle welds Although there are many gasses...

Страница 13: ...keeping the cylinder valve between you and the regulator Never aim the open cylinder valve port at yourself or bystanders Failure to comply with this warning could result in serious personal injury N...

Страница 14: ...ch 0 6 030 inch 0 8 035 inch 0 8 Table 4 Drive Roller Sizing 6 Find the side of the drive roller that is stamped with the same wire diameter as that of the wire being installed see Figure 6 Push the d...

Страница 15: ...en push it across the drive roller and into the gun assembly about six inches CAUTION Make certain that the welding wire is actual ly going into the gun liner Be very sure it has not somehow been acci...

Страница 16: ...nd no readjustment of the drive tension adjustment knob will be neces sary unless the diameter or type of wire is changed INSTALLING ALUMINIUM WIRE Install aluminium wire the same as steel wire but wi...

Страница 17: ...electrical current to the welder ALWAYS turn the power switch to the OFF position and unplug the welder before per forming any maintenance VOLTAGE SELECTOR The voltage selector controls the welding he...

Страница 18: ...n inert shielding gas is used to protect the weld puddle from con tamination and enhance the welding capa bilities of the electrical arc Whether you have welded before or not it is important that you...

Страница 19: ...welder to concentrate on welding technique If the nozzle is held the work piece the distance between the nozzle and the work piece should be kept constant and should not exceed 1 4 inch or the arc ma...

Страница 20: ...familiar with your new welder and better at laying some simple weld beads you can begin to try some dif ferent weld bead types There are two basic types of weld beads the stringer bead and the weave b...

Страница 21: ...re 18 is the most welding position because gravity is pulling at the weld puddle trying to make it drip the work piece Angle A see HOLDING THE GUN p 18 should be maintained at 60 degrees the same as i...

Страница 22: ...onal preference 1 The BURN THROUGH METHOD welds two overlapped pieces of metal together by burning through the top piece and into the bottom piece With the burn through method larger wire diameters te...

Страница 23: ...ervice providing that a few very simple steps are taken to properly maintain it 1 Keep the wire drive compartment lid closed at all times unless the wire needs to be changed or the drive tension needs...

Страница 24: ...n shorted a nozzle will steal welding current from the wire whenever it contacts the grounded work piece This causes erratic welds and reduced penetration In addition a shorted nozzle overheats the en...

Страница 25: ...eaded end of the gun liner brass fitting 15 Firmly hold the brass fitting on the end of the gun liner with a wrench and rotate Gas Valve clockwise to screw it onto fit ting Note Rotate Gas Valve Do no...

Страница 26: ...as a guide to help resolve some of the more common problems that could be encountered Table 5 is a troubleshooting table provided to help you determine a possible remedy when you are having a problem...

Страница 27: ...ner stretched or is too long 3 Wrong size contact tip 4 Contact tip is clogged or dam aged 5 Wire feed speed is too slow Bad connection from cable to clamp Slag building inside nozzle or noz zle is sh...

Страница 28: ...28 WIRE FEED WELDER WIRING DIAGRAM...

Страница 29: ...0 T R P 9 1 1 S L E B A L W L E N A P R E P P U 1 8 1 0 0 0 5 0 T R P 0 2 1 8 3 B O N K H C T I W S K C A L B 0 7 2 0 0 6 4 0 T R P 1 2 1 A 7 1 H C T I W S 5 6 1 5 0 2 2 2 T R P 2 2 1 L A 5 2 X 0 4 E...

Страница 30: ...30...

Страница 31: ...1 5 0 0 3 2 T R P 7 0 1 E L Z Z O N S A G H C R O T 7 4 1 5 0 0 3 2 T R P 8 0 1 8 0 X 3 6 T C A T N O C N O T S A F 0 1 0 0 0 2 1 2 T R P 9 0 1 G N I R P S T C A T N O C H C R O T 2 3 0 0 0 8 3 3 T R...

Страница 32: ...32...

Страница 33: ...33 SUGGESTED SETTINGS...

Страница 34: ...34 NOTES...

Страница 35: ...35...

Страница 36: ......

Отзывы: