background image

SECTION 1

INSTALLATION

1--1

ASCO Series 300 Automatic Transfer Switches (ATSs) are

Listed under Underwriters Laboratories UL 1008

Standard for Safety for Automatic Transfer Switches. All

control features are UL Component Recognized, which

assures that ASCO automatic transfer switches meet

OSHA Safety Requirements and will be acceptable to

electrical inspectors.
ASCO Series 300 Automatic Transfer Switches are suitable

for emergency and standby system applications. They meet

emergency system rating requirements as defined in

National Electrical Code (NEC) Article 700 and UL 1008.

Also, they are suitable for the requirements of NEC Article

517 – Health Care Facilities, NEC Article 701 – Legally

Required Standby Systems, NEC Article 702 – Optional

Standby Systems, NFPA 99 Health Care Facilities, and

NFPA 110 Emergency and Standby Power Systems.

Rating Label

Each automatic transfer switch contains a rating label to

define the loads and fault circuit withstand / closing ratings.

Refer to the label on the transfer switch for specific values.

Do not exceed the values on the rating label.

Exceeding the rating can cause personal injury

or serious equipment damage.

!

Series 300 Automatic Transfer Switches are factory wired

and tested. Installation requires skid removal then secur-
ing the enclosure to the supporting foundation.

Remove the Shipping Skid

Open the front door and remove the four lag screws (two in

front, two in rear) securing the enclosure to the wood skid.

Supporting Foundation

The supporting foundation for the enclosure must be level
and straight. Refer to the applicable enclosure outline

drawing included with the Series 300 for all mounting

details including door opening space.

If bottom cable entry is used, the foundation must be

prepared so that the conduit stubs are located correctly.

Refer to the enclosure outline drawing for specified area

and location. Provide cable bending space and clearance to
live metal parts. When a concrete floor is poured, use

interlocking conduit spacer caps or a wood or metal

template to maintain proper conduit alignment.

Mounting

Refer to the applicable enclosure outline drawing fur-

nished with this switch and mount the Series 300 according

to details and instructions shown on diagram.

Auxiliary Cable Box for 1000–2000 amp

An auxiliary cable box is required if the power cables do not
enter the enclosure directly adjacent to the terminal lugs

(for example, if all power cables enter the top or bottom).

Order ASCO part no. 609027 if needed.

Do not route the power cables along

the sides of the Transfer Switch.

!

Line Connections

Refer to the Wiring Diagram provided with your Series 300

ATS. All wiring must be made in accordance with the

National Electrical Code and local codes.

It is unnecessary to remove pole covers from the transfer
switch. If you do remove them, reinstall them carefully.

De–energize the conductors before making any

line or auxiliary circuitry connections. Be sure

that Normal and Emergency line connections

are in proper phase rotation. Place engine gen-

erator starting control in the OFF position. Make

sure engine generator is not in operation.

Testing Power Conductors

Do not connect the power conductors to the ASCO Series

300 transfer switch until they are tested. Installing power
cables in conduit, cable troughs and ceiling-suspended

hangers often requires considerable force. The pulling of

cables can damage insulation and stretch or break the

conductor’s strands. For this reason, after the cables are
pulled into position, and before they are connected, they

should be tested to verify that they are not defective or

have been damaged during installation.

Protect the automatic transfer switch from

construction grit and metal chips to prevent

malfunction or shortened life of the ATS.

!

Connecting Power Conductors

After the power cables have been tested, connect them to

the appropriate terminal lugs on the transfer switch as

shown on the wiring diagram provided with this Series 300.

Make sure the lugs provided are suitable for use with the
cables being installed. Standard terminal lugs are solder-

less screw type and will accept the wire sizes listed on the

drawings provided with the Series 300. Be careful when
stripping insulation from the cables; avoid nicking or

ringing the conductor. Remove surface oxides from cables

by cleaning with a wire brush. When aluminum cable is
used, apply joint compound to conductors. Tighten cable

lugs to the torque specified on rating label.

Содержание Series 300

Страница 1: ...ble of causing shock burns or death WARNING is used in this manual to warn of possible personal injury CAUTION is used in this manual to warn of possible equipment damage Refer to the outline and wiring drawings provided with ASCO Series 300 ATS for all installation details 2000 amp size An experienced licensed electrician must install the ATS TABLE OF CONTENTS section INSTALLATION 1 SEQUENCE OF O...

Страница 2: ...ing Amperes Voltage Controller Enclosure B switched 1 standard G type 4 C type 1 F type 3R L type 12 3 three Ø 2 single Ø D 220 C 208 E 230 K 415 M 460 J 400 L 440 N 480 F 240 H 380 Q 575 P 550 R 600 2000 1600 1000 1200 blank solid blank open type type 4 12 enclosures are available only for 1000 1200 1600 amp sizes 1X if accessories ordered 3000 2600 terminal block TB for engine start and switch p...

Страница 3: ... nished with this switch and mount the Series 300 according to details and instructions shown on diagram Auxiliary Cable Box for 1000 2000 amp Anauxiliarycablebox isrequired ifthe powercables donot enter the enclosure directly adjacent to the terminal lugs for example if all power cables enter the top or bottom Order ASCO part no 609027 if needed Do not route the power cables along the sides of th...

Страница 4: ...n on the wiring diagram provided with this Series 300 Automatic Transfer Switch Make the necessary auxiliary connections by referring to Section 5 Control Features Harnesses The transfer switch is connected to the left side of the controller by a plug in harness two plugs TB Terminal Block field connections accepts wire range 22 12 AWG Engine Starting Signals 5 amps 32 V DC 5 amps resistive 28 V D...

Страница 5: ...closure door Locate and remove the maintenance handle and hub stored on the transfer switch frame Theninstall thehub ontothe centeroperator shaft and insert the handle firmly into the hole in the side of the hub spring fully compressed See Figure 1 3 and 1 4 and Table B 2 If the transfer switch is closed on Normal window shows CLOSED grasp handle firmly and turn it counterclock wise The transfer s...

Страница 6: ...pond only to the rated voltage specified on the Transfer Switch nameplate 1 Close the normal source circuit breaker The Transfer Switch Connected To Normal and the Normal Source Available lights should come on 2 Use an accurate voltmeter to check phase to phase and phase to neutral voltages pres ent at the transfer switch normal source terminals 3 Close the emergency source circuit breaker Start g...

Страница 7: ...rting control in the automatic position 1 The normal source must be available and the generator must be ready to start Check that the Normal Source Available light is on 2 Press and hold the Transfer Switch Test button until the engine starts and runs This should happen within 15 sec TRANSFER SWITCH TEST 3 The Emergency Source Available light should come on 4 The transfer switch should transfer to...

Страница 8: ...immediately the sensor may accept it as soon as NR relay drops out When the emergency source is accepted by the sensor relay ER begins its timing cycle transfer to emergency delay ER relay is provided with an adjustable 0 to 5 minutes time delay on pickup to delay transfer of the load to the emergency source For immediate transfer press Bypass Time Delay button ER relay energizes the TS coil is en...

Страница 9: ...e harness disconnect plugs are furnished for repair purposes only and should not have to be unplugged If the controller must be isolated follow these steps carefully Disconnecting the Plugs Do not unplug the controller until step 1a or 1b below is completed 1 Observe the position of the transfer switch a If the transfer switch is in the Normal position place standby engine starting control in the ...

Страница 10: ...inals EA and EC or EL1 and EL2 for 2 pole switches These are factory settings Transfer switch does not transfer the load to normal source when normal returns or when TRANSFER SWITCH TEST button is released Wait for Retransfer to Normal Delay 1 sec to 30 min to time out For immediate re transfer press BYPASS TIME DELAY button If Motor Load Transfer is active wait for in phase condition see below Vo...

Страница 11: ...ding DIP switch actuators Any change in these settings may affect the normal operation of the automatic transfer switch This change could allow the load circuits to remain connected to a low voltage source Table 4 2 Voltage and Frequency Settings Shaded DIP switches are standard factory settings DESCRIPTION LABELS SETTING of nominal S1 DIP DESCRIPTION LABELS SETTING FACT SET ADJ RANGE S1 DIP SWITC...

Страница 12: ...ar pointed tool to slide the switch actuators left or right so they match the il lustration next to the setting left off right on Recheck the setting See Figure 4 4 7 Install the cover on the controller by hooking it on the left side and latching the right side 8 Reconnect both harness plugs to the controller by aligning and pressing straight in until latches click Close the enclosure door 9 Close...

Страница 13: ...oldown Press to cancel an active exercise period stops generator Press and hold for 5 sec or until status light blinks rapidly to set exercise period immediately and every week hereafter generator starts Figure 5 1 Operator panel pushbuttons and light Select below either Exercise without Load or Exercise with Load according to the setting of DIP switch S1 actuator 8 The load transfers from the Nor...

Страница 14: ...uator 5 on 5 Exercise without Load Actuator 8 off 8 Exercise with Load Actuator 8 on 8 Shaded DIP switches are standard factory settings The Accessory 11CD Programmable Engine Exerciser incorporates a 7 day time base and therefore each day of the week can be uniquely programmed to test the engine generator set either with or without load The proper controller settings must be made to determine whe...

Страница 15: ... Exerciser display and push buttons program button 1h button hour button minute button day button reset button on off button Changing or Checking Time Programs By operating the Prog button the individual commands as programmed can at any time be brought consecutively into the display for revision or checking Revisions are accomplished by programming over the existing programs using the steps at th...

Страница 16: ...er Time delay between the load disconnect control signal and initiation of transfer is set on the controller with DIP switch S2 actuators 6 7 8 as shown below Delay Before Transfer LD TDBT S2 DIP SWITCH 0 disable Actuator 7 on Actuator 8 on 8 7 3 seconds Actuator 7 on Actuator 8 off 8 7 10 seconds Actuator 7 off Actuator 8 on 8 7 20 seconds Actuator 7 off Actuator 8 off 8 7 Shaded DIP switches are...

Страница 17: ...This optional accessory is available factory installed or in kit form Turn the thermostat s dial to required setting as shown dial turn counterclockwise to lower temperature turn clockwise to raise temperature thermostat AVAILABLE KITS FROM ASCO Controls Description Accessory Kit Programmable Engine Exerciser 11CD K601111 Serial Communication Module 72A K601110 Strip Heater Accessory 44 Descriptio...

Страница 18: ...ration of 1 1 warning 1 1 L labels engine starting contacts 1 2 inputs outputs 1 2 rating cover lights 1 4 5 1 load disconnect feature 5 4 lubrication 3 1 M maintenance preventive 3 1 manual load transfer 3 2 warning 3 2 manual operation 1 3 illustration of 1 3 warning 1 3 motor load transfer feature 5 3 N nameplate cover O operation electrical 1 4 manual 1 3 illustration of 1 3 warning 1 3 sequen...

Отзывы: