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Designs, materials, weights and performance ratings are approximate and subject to change without notice. Visit

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Introduction

Armstrong Intelligent Monitoring Model ST6700 is wireless monitoring technology that efficiently monitors

and evaluates steam trap operation. The AIM

ST6700 identifies the conditions of a steam trap to determine

significant problems that could put your operation at risk. The AIM

ST6700 can accurately detect potential

issues such as plugged and blow-through steam traps, which can cause a range of issues including, but not

limited to failed equipment, loss of product, and safety concerns. Immediate failure notification from the AIM®

ST6700 helps identify the root cause while minimizing production losses and reducing energy consumption.
Using nonintrusive technology combined with ISA100, the AIM

ST6700 is the ideal solution for any temporary

or permanent 24/7 steam trap monitoring.

Содержание AIM ST6700

Страница 1: ...AIM Model ST6700 Armstrong Intelligent Monitoring Installation Operation and Maintenance Manual 260 EN V1 0 Please read and save these instructions...

Страница 2: ...of Operation 7 Communication Overview 8 9 Communication Map SAGE Proxy in the Cloud 8 Communication Map On Site SAGE Proxy 9 ST6700 Overview 10 11 Install Steam Trap Transmitter 12 Proper Transmitter...

Страница 3: ...product a ALWAYS select and wear appropriate personal protective equipment PPE before carrying out any physical work at the job site Appropriate PPE may include hard hats safety glasses gloves boots o...

Страница 4: ...tter s is limited to replacing the battery All other maintenance should be performed only by Armstrong Smart Services Group Do not attempt any other maintenance aside from changing the battery and con...

Страница 5: ...notice Visit armstronginternational com for up to date information 5 Warnings and Cautions continued Notice Do not exceed 360 of rotation Rotating the antenna more than 360 can cause the antenna to b...

Страница 6: ...ST6700 identifies the conditions of a steam trap to determine significant problems that could put your operation at risk The AIM ST6700 can accurately detect potential issues such as plugged and blow...

Страница 7: ...plugged This could be due to a failed plugged steam trap or there is no steam distributed to the steam trap If the steam trap is cold plugged the transmitter will return a Trap Condition value 2 A Tr...

Страница 8: ...online trap management tool that lets you keep all you trap information in one place The data in SAGE is accessible through a standard computer with a web browser or it can be accessed with a mobile d...

Страница 9: ...fic Rim armstronginternational com Designs materials weights and performance ratings are approximate and subject to change without notice Visit armstronginternational com for up to date information 9...

Страница 10: ...performance ratings are approximate and subject to change without notice Visit armstronginternational com for up to date information 10 ST6700 Overview Dipswitches Provisioning Button IR Sensors Power...

Страница 11: ...d performance ratings are approximate and subject to change without notice Visit armstronginternational com for up to date information 11 ST6700 Overview continued Antenna Cable Antenna Battery Plug S...

Страница 12: ...ll Waveguide Assemble Waveguide around pipe Torque Waveguide bolts For 5 16 in 18 size bolts 11 5 ft lb 15 6 N m For 3 8 in 16 size bolts 20 6 ft lb 27 9 N m Install insulation jacket on transmitter s...

Страница 13: ...ation 13 Proper Transmitter Positioning Pipe Temperature 0 160 C 32 320 F Corresponding Saturated Steam Pressure 5 2 barg 75psig Pipe Temperature 160 195 C 320 383 F Corresponding Saturated Steam Pres...

Страница 14: ...onginternational com for up to date information 14 Proper Transmitter Positioning continued Pipe Temperature 195 255 C 383 491 F Corresponding Saturated Steam Pressure 13 42 2 barg 188 612 psig Pipe T...

Страница 15: ...mospheres may exist wipe down the exterior of the monitor enclosure and antenna with a damp cloth to remove dust and debris to help prevent static electricity discharge Inspect O ring Replace if worn...

Страница 16: ...position below Provisioning Button The provisioning button is located on the bottom of the board inside the ST6700 It has multiple functions based on how many times it is pressed or held The button i...

Страница 17: ...etermine the condition of the steam trap The position of the dip switches pictured above determine how often the standard diagnostics are performed 1 Normal Operation Mode Use this mode in the field t...

Страница 18: ...e system i e system shutdowns power outages maintenance disconnect etc Communications transmission retries due to poor RF connectivity Device radio power level Data transmission update rate frequency...

Страница 19: ...AIM ST6700 Design Certifications for Ordinary non hazardous and Hazardous Locations The Armstrong battery pack P N D64519 is designed and approved only for use within the AIM ISA Model ST6700 steam t...

Страница 20: ...CAN CSA C22 2 No 60079 0 11 Issue date 2011 12 01 CAN CSA C22 2 No 60079 11 14 Ed 2 European Certification ATEX Intrinsic Safety Zone 0 Group IIC Temperature Code T4 275 F 135 C Ambient Temperature Ra...

Страница 21: ...r up to date information 21 Product Certifications Continued North American Hazardous Location Explosive Atmosphere Ratings Class I II III Division 1 Group A B C D E F G Zone 0 Group IIC IIB IIA Notes...

Страница 22: ...ddle East Africa China Pacific Rim armstronginternational com Designs materials weights and performance ratings are approximate and subject to change without notice Visit armstronginternational com fo...

Страница 23: ...n procedure Connecting the Armstrong ST6700 to the Honeywell WDM Table of Contents 1 0 Over The Air OTA Armstrong ST6700 Provisioning and Joining 24 27 2 0 Infrared IR Armstrong ST6700 Provisioning an...

Страница 24: ...rnational com for up to date information 24 1 0 Over The Air OTA Armstrong ST6700 Provisioning and Joining OneWireless includes the Configurator tool is the software used to configure the WDM and FDAP...

Страница 25: ...roll down to locate Over The Air Provisioning and click Ensure FDAP in the device list now has key icon 4 If ST6700 isn t already powered on power it on The power switch is a small white toggle on the...

Страница 26: ...on the Provisioning tab click 6 Next the Accept Over the Air Devices window appears click and the ST6700 provisioning will process If successful a Progress status of Completed will appear Click when...

Страница 27: ...up to date information 27 9 The ST6700 Monitor has been added the list of Field Devices 8 The ST6700 s channels will cycle from a icon to a icon Once all 3 channels have a icon drag drop the ST6700 on...

Страница 28: ...mate and subject to change without notice Visit armstronginternational com for up to date information 28 2 0 Infrared IR Armstrong ST6700 Provisioning and Joining 1 Start Internet Explorer navigate an...

Страница 29: ...ick to select WDM Next expand the Property Panel on the right 4 On the Property Panel expand Provisioning Check Transfer to PDA and complete the following information under Settings Name handheld name...

Страница 30: ...armstronginternational com for up to date information 30 5 If ST6700 isn t already powered on power it on Next clear any previous provisioning by pressing holding the provisioning button for 35 secon...

Страница 31: ...mate and subject to change without notice Visit armstronginternational com for up to date information 31 IR Sensor 7 Hold the Provisioning Device s IR sensor in line with the IR sensor of the ST6700 a...

Страница 32: ...o the ST6700 Click the Graphic icon to expand the channels list Next quickly press and release the Provisioning button 5 times consecutively within 2 4 seconds This will initiate publishing of data on...

Страница 33: ...to change without notice Visit armstronginternational com for up to date information 33 3 0 Checking ST6700 Software Revision 1 One way to determine a ST6700 s software revision is to click the device...

Страница 34: ...o change without notice Visit armstronginternational com for up to date information 34 2 Another way to determine a ST6700 s software revision is to select the desired ST6700 from the device list Once...

Страница 35: ...mate and subject to change without notice Visit armstronginternational com for up to date information 35 4 0 Checking ST6700 Battery Life 1 To determine a ST6700 s remaining battery life select the de...

Страница 36: ...ll reboot and reset the counter for the battery life 3 To perform a battery reset on the device consult the battery reset section of general IOM on page 16 1 To reset the battery life remove the short...

Страница 37: ...wireless device 0 connected 2 not connected 11 Integer 16 Battery life 0x05B4 1460 dec days normal starting point 12 Unsigned 16 Usually 0 Reserved bits 13 14 15 16 17 18 T022FF000002A532 UAP02 UAPMO...

Страница 38: ...al low maintenance need short term 19 Power is low maintenance need mid term 18 Software update incomplete 17 Simulation is active 16 Faults due to process influence 15 Faults due to non complainant o...

Страница 39: ...ointer access or other logical problem in the code Diagnostic Faults In Sensor Or Actuator Element Functional Behavior The following diagnostic flags are set Failure Status and Faults in sensor or act...

Страница 40: ...d on SYSRSTIV Register of the MSP430F5438A micro controller Category 2 Functional Check Diagnostic Installation Calibration Problem Functional Behavior The following diagnostic flags are set Function...

Страница 41: ...Behavior The following diagnostic flags are set Function Check Status and Incompatible Firmware Bit 30 and Bit 5 are set to 1 Causes and Triggers The diagnostic flag is set when after a remote firmwa...

Страница 42: ...ental conditions out of device specification Functional Behavior The following diagnostic flags are set Out of Specification Status and Outside Sensor Limits Bit 29 and Bit 22 are set to 1 Causes and...

Страница 43: ...is set if the remaining battery capacity DLMO PowerSupplyStatus 3 is less than 25 and battery life DLMO EnergyLeft is more than 10 days Diagnostic Communication Error Armstrong specific Functional Beh...

Страница 44: ...2 1 OTA Armstrong ST6700 Provisioning and Joining 57 2 2 IR Armstrong ST6700 Provisioning and Joining 62 2 3 Viewing Device Data Field Wireless Management Console 78 3 0 DTM Tool Configuring Yokogawa...

Страница 45: ...Network Configuration and monitoring Web based application integral to the YFGW410 Available via the YFGW410 assigned IP address 3 FieldMate Lite Advanced Wireless Field Device configuration data dis...

Страница 46: ...national com for up to date information 46 2 0 Wireless System Configuration Field Wireless Management Console includes the Configurator tool is the software used to configure the Field Wireless Syste...

Страница 47: ...s and performance ratings are approximate and subject to change without notice Visit armstronginternational com for up to date information 47 3 Follow the login steps if it is the first time the defau...

Страница 48: ...gs are approximate and subject to change without notice Visit armstronginternational com for up to date information 48 5 Select Network ID in the navigation pane on the left side of the screen example...

Страница 49: ...sit armstronginternational com for up to date information 49 8 Obtain the Device Tag from the ST6700 Remove the front cover Record the last 4 characters on the device ID tag highlighted below In this...

Страница 50: ...stronginternational com for up to date information 50 10 Verify the following and select OK The OTA Provisioning check box is selected for both OTA and IR Provisioning methods The device role is selec...

Страница 51: ...ance ratings are approximate and subject to change without notice Visit armstronginternational com for up to date information 51 12 Select Sampling Data in the navigation pane on the left side of the...

Страница 52: ...tronginternational com for up to date information 52 15 Select the check box of the device to be configured and click OK 16 Select Load CF DD from the CF File dropdown 17 Navigate to folder containing...

Страница 53: ...ts and performance ratings are approximate and subject to change without notice Visit armstronginternational com for up to date information 53 19 If a warning for register device definitions appears s...

Страница 54: ...als weights and performance ratings are approximate and subject to change without notice Visit armstronginternational com for up to date information 54 21 After clicking OK sampling data table will be...

Страница 55: ...pproximate and subject to change without notice Visit armstronginternational com for up to date information 55 23 Select Input Register tab and drag and drop the device parameters desired to the Input...

Страница 56: ...materials weights and performance ratings are approximate and subject to change without notice Visit armstronginternational com for up to date information 56 26 Click Start Download 25 Confirm that To...

Страница 57: ...a environment supports two methods of provisioning and joining The first one is out of band provisioning that requires an infrared adaptor and the second method is the over the air provisioning Below...

Страница 58: ...bject to change without notice Visit armstronginternational com for up to date information 58 3 Follow the login steps if it is the first time the default login user is admin and password admin 4 Afte...

Страница 59: ...notice Visit armstronginternational com for up to date information 59 6 Turn on the ST6700 and clear provisioning 7 Select the checkbox for Enable Provisioning Network and EUI 64 1 Turn the switch to...

Страница 60: ...Tag dropdown select the tag being provisioned 10 Click Start Provisioning button to initiate OTA provisioning mechanism The Provisioning Status indication to monitor will update based on the current...

Страница 61: ...he Provisioning Network window and the status in the Operation Network window is set to Full Join Click Close when complete 12 On the ST6700 quickly press and release the Provisioning button 5 times c...

Страница 62: ...sioning and joining Section 2 1 above covered one method using over the air provisioning The second method is out of band provisioning IR Provisioning that requires an infrared adaptor This manual ass...

Страница 63: ...d subject to change without notice Visit armstronginternational com for up to date information 63 2 Start the FieldMate software and follow the login steps if it is the first time the default login us...

Страница 64: ...bject to change without notice Visit armstronginternational com for up to date information 64 4 Verify the COM Port has been selected with Prolific USB to Serial Comm Port has been selected and press...

Страница 65: ...mstronginternational com for up to date information 65 The following settings page will open verify check box is NOT selected as shown below select OK 6 Turn on the ST6700 and clear provisioning 1 Tur...

Страница 66: ...and subject to change without notice Visit armstronginternational com for up to date information 66 7 Start Provisioning Function Holding the IR adapter close to the IR port on the ST6700 device sele...

Страница 67: ...s materials weights and performance ratings are approximate and subject to change without notice Visit armstronginternational com for up to date information 67 8 Reading will be displayed near the bot...

Страница 68: ...weights and performance ratings are approximate and subject to change without notice Visit armstronginternational com for up to date information 68 9 The device information for the ST6700 being config...

Страница 69: ...ation 69 10 Select the Provisioning button the Provisioning configuration pop up will display verify the proper device tag is entered and update to the proper Network ID from step 5 of section 2 0 sel...

Страница 70: ...ce ratings are approximate and subject to change without notice Visit armstronginternational com for up to date information 70 13 Note the Network ID has updated for the device 14 Once all the devices...

Страница 71: ...tional com Designs materials weights and performance ratings are approximate and subject to change without notice Visit armstronginternational com for up to date information 71 15 Select File Export P...

Страница 72: ...16 The Save As window will be displayed the default save location will be FieldMate installed drive FM Export PD File name PC computer name_FieldMate user name ypif In this example we are saving to C...

Страница 73: ...and subject to change without notice Visit armstronginternational com for up to date information 73 18 The Open ypif File dialog window will open navigate to the location where the file was saved in...

Страница 74: ...notice Visit armstronginternational com for up to date information 74 19 The Import Provisioning File dialog window will open showing the list of new devices to be imported into the YFGW410 Verify all...

Страница 75: ...e without notice Visit armstronginternational com for up to date information 75 20 Verify the Join Key is displayed for the newly added devices in the Configurator Field Devices page Select the Downlo...

Страница 76: ...ss dialog window will display and state completed select the OK button 21 On the ST6700 quickly press and release the Provisioning button 5 times consecutively within 2 4 seconds This will initiate pu...

Страница 77: ...ernational com for up to date information 77 22 Allow up to 30 minutes for the devices to fully join the network and begin publishing Following steps 1 4 under Section 2 1 log onto the Monitor option...

Страница 78: ...ions Warm restart and Restart as provisioned based on the ISA 100 specification Read object attribute read out device parameters Topology Viewer displays the field wireless network topology Field Devi...

Страница 79: ...ights and performance ratings are approximate and subject to change without notice Visit armstronginternational com for up to date information 79 Tools Firmware Download Manager used for over the air...

Страница 80: ...ronginternational com for up to date information 80 The function Read object attribute allows to read a specified ISA100 11a standard parameter or other vendor attributes It requires three Ids to read...

Страница 81: ...ns materials weights and performance ratings are approximate and subject to change without notice Visit armstronginternational com for up to date information 81 Read Battery used duration attribute TS...

Страница 82: ...s according to the ISA100 11a standard The version of the tool referred in this document is the FieldMate Lite Edition version R3 02 The tool supports infrared communication and communication via gate...

Страница 83: ...roximate and subject to change without notice Visit armstronginternational com for up to date information 83 3 Select the Communication Path pane by selecting the button in the lower left corner 4 To...

Страница 84: ...nternational com for up to date information 84 5 Select the ST6700 monitor and install DD file In the Instrumentation List select the target device and click the dropdown arrow next to the Device Tag...

Страница 85: ...nd subject to change without notice Visit armstronginternational com for up to date information 85 Reselect the dropdown arrow and Install DD File should now be selectable Select Install DD File Selec...

Страница 86: ...pproximate and subject to change without notice Visit armstronginternational com for up to date information 86 6 Install the DTM file for the selected ST6700 monitor In the Instrumentation List click...

Страница 87: ...te and subject to change without notice Visit armstronginternational com for up to date information 87 Select the ISA100 Built in DTM and select the check box to Assign selected DTM to this device mod...

Страница 88: ...ronginternational com Designs materials weights and performance ratings are approximate and subject to change without notice Visit armstronginternational com for up to date information 88 The DTM Work...

Страница 89: ...arameters According to the device implementation some parameters are read only Piezo Status AIO used to display modify Piezo Status attributes process value mode transducer scale simulation info Tempe...

Страница 90: ...at the inlet of the steam trap That value is compared to the configurable temperature set point The temperature set point is the temperature below which the steam trap is considered COLD By default Ar...

Страница 91: ...ubject to change without notice Visit armstronginternational com for up to date information 91 Detailed Instructions to Change the Temperature Setpoint 1 Open FieldMate 2 Open DTM Works See DTM Tool V...

Страница 92: ...aterials weights and performance ratings are approximate and subject to change without notice Visit armstronginternational com for up to date information 92 4 Change Mode Target from Man to Auto and s...

Страница 93: ...o date information 93 6 Change Simulation Value Update to desired Set value a Identify the new temperature set point and apply it to the following formula x Desired temperature setting Sp Set point va...

Страница 94: ...rials weights and performance ratings are approximate and subject to change without notice Visit armstronginternational com for up to date information 94 c Verify the Temperature Setpoint Value update...

Страница 95: ...pproximate and subject to change without notice Visit armstronginternational com for up to date information 95 8 Change Simulation Switch from 01 to 00 and select Download to device 9 Verify the Value...

Страница 96: ...lue Update the Piezo Status to the desired simulation value see table below Step 3 Change Simulation Switch from 01 to 00 Note Download to device after every step Simulation Value Steam Trap Status Pr...

Страница 97: ...ratings are approximate and subject to change without notice Visit armstronginternational com for up to date information 97 4 Change Simulation Switch from 00 to 01 and select Download to device Note...

Страница 98: ...com for up to date information 98 5 Change Simulation Value Update the Piezo Status to the desired simulation value see table at the beginning of this section In this example the desired Simulation Va...

Страница 99: ...e ratings are approximate and subject to change without notice Visit armstronginternational com for up to date information 99 7 Return the Monitor to Standard Operation Change Simulation Switch from 0...

Страница 100: ...r hardware Battery Reset Trigger Enables user to reset battery life after a battery change See Battery Life Reset for battery resetting instructions Country Code Enables the user to define the country...

Страница 101: ...ary Neighbor RSQI The Received Signal Quality Indicator of the Primary Neighbor Primary Neighbor Tx Success Number of successful transmissions with the Primary Neighbor since last device restart Prima...

Страница 102: ...pen FieldMate 2 Open DTM Works See DTM Tool Viewing Device Data in DTM Tool 3 From the menu select Menu Device Configuration Steam Trap_UAPMO UAPMOEX 4 Select the Device Vendor Parameters Tab 5 Select...

Страница 103: ...nt16 106 Radio Output Power Uint8 107 Remaining Battery Life Uint16 108 Device Tag Uint8 16 109 Primary Neighbor EUI64 Address Uint8 8 110 Primary Neighbor RSQI Uint8 111 Primary Neighbor TX SUCCESS U...

Страница 104: ...Radio Output Power 107 Remaining Battery Life 108 Device Tag 109 Primary Neighbor EUI64 Address 110 Primary Neighbor RSQI 111 Primary Neighbor TX SUCCESS 112 Primary Neighbor TX FAIL 113 Secondary Ne...

Страница 105: ...stronginternational com for up to date information 105 5 0 Viewing the Modbus Registers of the Monitor 1 Start Internet Explorer and enter assigned IP Default http 192 168 0 101 8080 in the web browse...

Страница 106: ...rnational com Designs materials weights and performance ratings are approximate and subject to change without notice Visit armstronginternational com for up to date information 106 5 Select Modbus Set...

Страница 107: ...igned 16 Status of the field wireless device 0 connected 2 not connected 11 Integer 16 Battery life 0x05B4 1460 dec days normal starting point 12 Unsigned 16 Usually 0 Reserved bits 13 14 15 16 17 18...

Страница 108: ...al low maintenance need short term 19 Power is low maintenance need mid term 18 Software update incomplete 17 Simulation is active 16 Faults due to process influence 15 Faults due to non complainant o...

Страница 109: ...pointer access or other logical problem in the code Diagnostic Faults In Sensor Or Actuator Element Functional Behavior The following diagnostic flags are set Failure Status and Faults in sensor or ac...

Страница 110: ...f the MSP430F5438A micro controller Category 2 Functional Check Diagnostic Installation Calibration Problem Functional Behavior The following diagnostic flags are set Function Check Status and Install...

Страница 111: ...diagnostic flags are set Function Check Status and Incompatible Firmware Bit 30 and Bit 5 are set to 1 Causes and Triggers The diagnostic flag is set when after a remote firmware upgrade the new appli...

Страница 112: ...s The diagnostic flag is set if the internal reading of the A D converter present in the application processor indicates that the instrument is operating in temperatures that are below 40 or above 85...

Страница 113: ...iagnostic Communication error Armstrong specific Bit 28 and Bit 3 are set to 1 Causes and Triggers The diagnostic flag is set if the API communication between application processor and stack radio mod...

Страница 114: ...Y IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE The sole and exclusive remedy with respect to the above limited warranty or with respect to any other claim relating to the products or to defect...

Страница 115: ...e Middle East Africa China Pacific Rim armstronginternational com Designs materials weights and performance ratings are approximate and subject to change without notice Visit armstronginternational co...

Страница 116: ...gns materials weights and performance ratings are approximate and subject to change without notice Visit armstronginternational com for up to date information For more information please contact the S...

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