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Safety Instructions ..................................................................................................................... 4
General Information.................................................................................................................................. 4
Product and Technical Description .......................................................................................... 5
Introduction............................................................................................................................................... 5
Features ................................................................................................................................................... 5
Risk Assessment Checklist for Service Technician.................................................................................. 6
Suggested Tools ...................................................................................................................................... 7
Recommended Spares............................................................................................................................. 7
Threadlocker Application.......................................................................................................................... 8
Torque, Lubrication and Threadlocker Data............................................................................................. 9
Preventive Maintenance Schedule.......................................................................................... 11
Technician Inspections........................................................................................................................... 12
Troubleshooting ....................................................................................................................... 14
Service Procedures .................................................................................................................. 15
Service Procedure 1 - Check for Updates.............................................................................................. 16
Service Procedure 2 - Checking the Battery and Charger ..................................................................... 16
Checking the Battery ........................................................................................................................... 16
Battery Test ......................................................................................................................................... 17
Check the battery charger (NDA8200) .................................................................................................18
Service Procedure 3 - Checking for Corrosion and Damage ................................................................. 19
To Verify: ............................................................................................................................................. 19
Floor Lift Paint ..................................................................................................................................... 19
Service Procedure 4 - Full Feature Test ................................................................................................ 20
Service Procedure 5 - Verifying the Anti-Crush System......................................................................... 20
Service Procedure 6 - Replacing the Front Wheel ................................................................................. 21
Service Procedure 7 - Replacing the Back Wheels................................................................................ 21
Service Procedure 8 - Replacing the Leg Actuator ................................................................................ 22
Service Procedure 9 - Replacing the Legs............................................................................................. 24
Service Procedure 10 - Adjusting the Legs ............................................................................................ 25
Service Procedure 11 - Replacing the Base Assembly.......................................................................... 26
Service Procedure 12 - Replacing the Mast........................................................................................... 27
Service Procedure 13 - Replacing the Handle ....................................................................................... 28
Service Procedure 14 - Replacing the PCB ........................................................................................... 28
How to Open the Control box .............................................................................................................. 28
How to Close the Control Box ............................................................................................................. 29
Fuse Replacement .............................................................................................................................. 29
Removing the Circuit Board ................................................................................................................ 29
Service Procedure 15 - Replacing the Battery Discharge Indicator PCB............................................... 32
Service Procedure 16 - Replacing the Boom Actuator........................................................................... 33
Service Procedure 17 - Replacing the Boom ......................................................................................... 33
Service Procedure 18 - Replacing the Scale.......................................................................................... 35
Removing the scale ............................................................................................................................. 35
Installing the scale ............................................................................................................................... 36
Service Procedure 19 - Calibrating the Digital Scale ............................................................................. 36
Error Messages ................................................................................................................................... 40
Service Procedure 20 - Replacing the DPS/Spreader Bar from a Load Cell ......................................... 41
Service Procedure 21 - Replacing the Hand Control ............................................................................. 42
Service Procedure 22 - Safe Working Load Test (Local Requirement) ................................................. 43
Service Procedure 23 - Verifying the Slings........................................................................................... 44
Service Procedure 24 - Replacing the DPS or spreader bar.................................................................. . 45
Service Procedure 25 - Anti-sway Adjustment....................................................................................... 46
Technical Specifications.......................................................................................................... 47
Electromagnetic Compatibility................................................................................................ 49
Electromagnetic Compliance.................................................................................................................. 49
Electromagnetic Emissions .................................................................................................................... 49
Electromagnetic Immunity ...................................................................................................................... 50
Table of Contents
