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Subject to change · FNA1HV 005_008_016_43622600 · 0421· EN

Page 26

www.argo-hytos.com

Faultfinding / troubleshooting

Problem / fault

Possible cause

Elimination

E- Motor cannot be switched on during
commissioning

›

E-cable or connector are defective

›

Missing mains voltage

›

Motor / pump are defective

›

Too high viscosity

›

Have cable replaced by a specialist

›

Provide mains voltage or activate
electric fuse

›

Replace motor / pump (repair at
manufacturer‘s premises)

›

Heat medium

Electric motor switches off during
operation

›

E-motor is overheated

›

Pump is blocked

›

Allow engine to cool down, clean
ventilation slits if necessary

›

Replace pump (repair at manufacturer‘s
premises)

Flow rate is significantly too low

›

Filter element is clogged

›

Suction strainer is clogged

›

Viscosity is too high

›

Suction height is too great

›

Leak on suction side

›

Pump is worn

›

Replace filter element

›

Replace suction strainer

›

Heat medium

›

Adjust suction height

›

Replace suction hose or seal the
connection points (tighten them)

›

Replace pump (repair at manufacturer‘s
premises)

Too loud operating noise

›

Filter element is clogged

›

Suction strainer is clogged

›

Viscosity is too high

›

Suction height is too great

›

Leak on suction side

›

Filter unit is mounted on a vibration-

sensitive surface (e.g. metal sheet)

›

Replace filter element

›

Replace suction strainer

›

Heat medium

›

Adjust suction height

›

Replace suction hose or seal the
connection points (tighten them)

›

Improve local conditions

Pump does not suck in fluid

›

Leak on suction side

›

Filter unit is running dry (with new
filling)

›

Replace suction hose or seal connection
points (tighten them)

›

Pre-fill the unit (0,3 l to 3 l)

Oil on fan cover

Oil is running out of the terminal box

›

Sealing ring is leaking

›

Residual oil at housing after filter
element change

›

Screw connection is leaking

›

Replace motor or have it repaired at
manufacturer‘s premises

›

Clean off-line filter unit

›

Check screw connections, tighten / seal
them if necessary

Table 11: Fault table

Содержание FNA1HV

Страница 1: ...fications are no guaranteed features The information given does not release the user from his her own assessments and inspection Our products are subject to a process of natural wear and aging All rights are reserved by ARGO HYTOS GMBH even in the event of industrial property rights Any right of disposal such as copying and distribution rights shall remain with us The picture on the title page sho...

Страница 2: ...General instructions 8 3 1 For prevention of material damage and product damage 8 4 Scope of delivery 9 5 About this product 10 5 1 Type plate 10 5 2 Component overview 11 6 Transport and storage 12 6 1 Transport 12 6 2 Storage 12 7 Installation 13 7 1 Mounting kit 13 7 2 Hydraulic connection 13 7 3 Mains connection 14 8 Installation recommendations 15 9 Operation of the off line filter unit 16 9 ...

Страница 3: ...t to change FNA1HV 005_008_016_43622600 0421 EN Page 3 www argo hytos com 15 Annex 28 15 4 Hydraulic circuit diagrams 28 15 2 Connection diagrams 29 15 3 Spare parts lists 30 15 4 Installation declaration 32 ...

Страница 4: ...dardized safety instructions symbols terms and abbreviations For better understanding these are explained in the following sections 1 3 1 Safety instructions In this documentation safety instructions are faced with a sequence of actions which would result in the danger of personal injury or damage to equipment The measures described to avoid theses hazards must be observed Type and source of dange...

Страница 5: ...ent material and environment This symbol indicates the risk of personal injury minor injury This symbol indicates the risk of personal injury death serious bodily injury This symbol specifies that protective gloves should be worn This symbol specifies that safety shoes should be worn This symbol specifies that protective goggles should be worn This symbol specifies that the unit should be disconne...

Страница 6: ...ch may cause personal injury and or property damage Therefore only use this product in safety related applications if this use is explicitly specified and permitted in the product documentation e g in explosion protection areas or in safety related parts of a control system functional safety The ARGO HYTOS GMBH assumes no liability for damages resulting from improper use The risks associated with ...

Страница 7: ...se personal injury and or material damage Therefore only use the product in safety relevant applications if this use is explicitly specified and permitted in the product documentation You may only put the product into operation when it has been established that the final product e g a machine or system into which the ARGO HYTOS products have been installed complies with the country specific regula...

Страница 8: ...lic lines and attachment parts e g gauges are free from dirt and chips Prior to commissioning check that all hydraulic and mechanical connections are connected and tight and that all gaskets and seals of the plug connectors are correctly assembled and undamaged For removal of lubricants and other contaminants use residue free industrial wipes Make sure that all connections hydraulic lines and atta...

Страница 9: ... FNA1HV 005_008_016_43622600 0421 EN Page 9 www argo hytos com 4 Scope of delivery The package includes 1 Off line Filter Unit FNA1HV 005 FNA1HV 008 FNA1HV 016 1 Operating manual Mounting kit rubber buffers washers nuts ...

Страница 10: ...ff line filter unit FNA1HV 005 FNA1HV 008 FNA1HV 016 is a filter system for filtering hydraulic fluids in the bypass flow 5 1 Type plate Fig 1 Type plate example Type plates are documents they must not be modified or removed Damaged or lost type plates must be replaced with exact copies of the original NOTE ...

Страница 11: ...ge 11 www argo hytos com 5 2 Component overview Fig 2 Component overview 1 Filter cover 5 Oil inlet port 2 Filter housing 6 Motor pump unit 3 Filter element 7 Cable entries 4 Connection clogging indicator clogging indicator 8 Oil outlet port 5 8 7 6 2 3 1 4 ...

Страница 12: ...uitable for transport 6 2 Storage 6 2 1 Preparation for storage The unit must be completely emptied Treat all bare parts with preservatives 6 2 2 Storage Do not store the unit near flammable liquids or gases Do not store in the rain or in damp and wet environment To be observed The safety instructions in chapter Safety information and here particularly the operating conditions in section Intended ...

Страница 13: ... 7 2 Hydraulik connection Fig 3 Mounting kit Risk of malfunctions When hydraulically connecting the off line filter unit a strainer must be used on the suction side A missing suction strainer can lead to destruction of the pump In this case the manufacturer assumes no liability With installation of the off line filter units a clogging indicator must be used Without a clogging indicator element con...

Страница 14: ...that hoses cannot fall out of the tank Ensure that the suction and pressure sides are sufficiently immersed in hydraulic fluid sucking in air can lead to malfunctions If no air is sucked in during commissioning open the cover on the filter housing and fill in approx 0 3 l of oil The oil must be compatible with the operating fluid from the previous filtrations If this is not the case the filter sys...

Страница 15: ... 016 Installation position Vertical Fixing Mounting only by using the supplied mounting kit MA 5 2 Nm Clearance filter element min 340 mm Recommended connection for piping All cutting and progressive ring fittings of the series L or LL from Parker ERMETO Original EO standard program according to DIN 2353 ISO 8434 1 Recommended connection for hoses suction connection ø inlet min DN 32 and max 0 4 b...

Страница 16: ...e suction side A missing strainer can lead to the destruction of the pump In this case the manufacturer assumes no liability When installing the off line filter units a contamination indicator must be used Without a clogging indicator element clogging cannot be detected CAUTION 9 2 Ensuring maximum cleaning performance Start up hydraulic or lubrication system circulation of fluid lower viscosity K...

Страница 17: ...rives see page 18 FNA1HV 005 40050 3 three phase motor 400 460 V 50 60 Hz 0 37 0 44 kW n 860 1030 min 1 FNA1HV 008 23050 1 AC motor with operating capacitor 220 240 V 50 60 Hz 0 37 kW n 1500 1800 min 1 FNA1HV 008 40050 3 three phase motor 400 460 V 50 60 Hz 0 37 0 44 kW n 1500 1800 min 1 FNA1HV 016 23050 1 AC motor with operating capacitor 220 240 V 50 60 Hz 0 55 kW 0 66 kW n 3000 3600 min 1 FNA1H...

Страница 18: ...W 2 23050 Indications at 50 Hz At 60 Hz the value increases by approx 20 Connection ports Code In G1 Out G G In 15 16 12 UN 2B Out 11 16 12 UN 2B U Type of filter unit Code Off line filter unit high viscosity version FNA1HV Nominal flow rate Code 5 l min 1 32 gpm 005 8 l min 2 11 gpm 008 16 l min 4 23 gpm 016 Filter element Code Fineness β 200 Dirt holding capacity according to ISO 16889 water cap...

Страница 19: ...tion max Short term operation max FNA1HV 005 15 mm2 s 3500 mm2 s 4500 mm2 s FNA1HV 008 15 mm2 s 2500 mm2 s 3500 mm2 s FNA1HV 016 15 mm2 s 1500 mm2 s 2000 mm2 s Permissible suction heights max 1 m unfilled max 6 m in operating condition Media resistance Resistant to environmentally friendly and mineral oil based fluids In case of synthetic fluids please consult the manufacturer Mains fuse 230 V 50 ...

Страница 20: ...nger of burns Let the filter unit cool down and empty it completely before maintenance WARNING When replacing the pump motor proceed with special care All parts coming into contact with the hydraulic medium must be kept free of dirt and chips If dirt enters the pump during maintenance work optimal functioning of the device is no longer guaranteed In this case the manufacturer assumes no liability ...

Страница 21: ...s 8 and washers 7 2 Lift the module filter pipe and housing 2 upwards 3 Remove the pump plate 5 together with the wheel set 5 1 from the motor 9 and lift them upwards 4 Detach the motor 9 from the brackets 5 Dispose of old parts in an environmentally compatible way 12 1 Disassembly of the pump motor Fig 5 Exploded view of the off line filter unit 1 2 3 4 5 6 7 8 9 5 1 ...

Страница 22: ... Fill the wheel sets with clean oil and check the smooth running of the pump To do this turn the shaft end of the motor once by hand through 360 9 Reassemble the filter tube with housing module 2 with the pump plate and the motor 10 When mounting the filter tube make sure that the O ring 4 is seated in the O ring groove and is not squeezed between the pump plate 5 and the housing 2 11 Mount hexago...

Страница 23: ...em via the pressure lance 2 Switch off the unit and disconnect the power supply 3 If necessary let the unit cool down 12 3 2 Disassembly of the filter element 4 Unscrew the filter cover 5 Carefully pull the cover with the filter element out of the housing 6 Filter element is attached to the cover let escaping oil drip down into the housing 7 Release the filter element from the cover by moving it a...

Страница 24: ... cover see Fig 7 5 Carefully insert the cover with the filter element into the filter housing 6 Screw the cover in manually until it stops A gap may remain visible between the cover and the housing see Fig 4 page 14 7 Check that the ventilation slots of the electric motor are clean remove any contamination 8 Restart the unit 9 After commissioning check the tightness of the filter housing Fig 7 Att...

Страница 25: ... 1 Release the hose clamp 1 and pull the suction strainer 3 from the suction hose 2 2 Clean the suction strainer 3 with cleaning solvent or diesel fuel or replace it if damaged Order No FA 016 0303 and dispose of the used part in accordance with the environmental requirements waste code OIL FILTER 16 01 07 3 Attach the suction strainer 3 to the suction hose 2 according to Fig 8 and secure it with ...

Страница 26: ...ion strainer Heat medium Adjust suction height Replace suction hose or seal the connection points tighten them Replace pump repair at manufacturer s premises Too loud operating noise Filter element is clogged Suction strainer is clogged Viscosity is too high Suction height is too great Leak on suction side Filter unit is mounted on a vibration sensitive surface e g metal sheet Replace filter eleme...

Страница 27: ...ic media 14 Decommissioning disposal NOTE Hazards to the environment When disposing of the device observe the applicable national and regional regulations and instructions of the manufacturer Separate operating and auxiliary materials by type and dispose of them properly NOTE Danger to life through electric shock Interrupt power supply during uninstallation Uninstallation of electrical components ...

Страница 28: ...s com 15 Annex No changes must be made to the device The hydraulic circuit diagram is only to be used for maintenance and repair works of off line filter units WARNING 15 1 Hydraulic circuit diagrams also see page 18 Type 1 code OD Type 2 code ED Type 3 code EOD Type 4 code XD ...

Страница 29: ...r to life through electric shock Electrical connection of the off line filter units may only be carried out by qualified electricians DANGER Connections Connections Connections Delta connection Star connection 1 Alternating current Grounding Grounding Type1 3 delta connection Type 1 3 star connection Type 2 1 alternating current ...

Страница 30: ...ücklich gestattet Zuwiderhandlungen verpflichten zu Schadenersatz Alle Rechte für den Fall der Patent Gebrauchsmuster oder Geschmacksmustereintragung vorbehalten 2 Anzugsmoment 15 Nm Anzugsmoment 5 Nm 2 6 5 4 in Pos 9 enthalten 9 1 2 3 7 8 10 Refer to protection notice ISO 16016 Index The reproduction distribution and utilization of this document as well as the communication of its contents to oth...

Страница 31: ...HV V010 V7 1220 05 FNA1HV V007 V7 1220 113 FNA1HV V003 4 O ring 63 09x3 53 NBR70 11726000 All types 5 Pump set 13376300 All types 6 O ring 94 92x2 62 NBR70 11104400 All types 7 Washer M8 ISO 7090 11874600 All types 8 Hexagon nut M8 ISO 4032 11874700 All types 9 Electric motor 43621900 43650100 FNA1HV 005 40050 FNA1HV 005 40050 10 Mounting set 34496400 All types Table 12 Spare part list Note For ot...

Страница 32: ... Unit FNA1HV 005 FNA1HV 008 FNA1HV 016 to which this declaration refers conforms to the following standards and normative documents Directive 2006 42 EC Machinery Directive Directive 2014 30 UE EMC Directive Conformity with the directives is assured through compliance with the following standards EN 809 1998 A1 2009 AC 2010 Pumps and pump units for liquids Common safety requirements EN 60204 1 201...

Страница 33: ...YTOS SARL info fr argo hytos com Germany ARGO HYTOS GMBH info de argo hytos com Great Britain ARGO HYTOS Ltd info uk argo hytos com Hong Kong ARGO HYTOS Hong Kong Ltd info hk argo hytos com India ARGO HYTOS PVT LTD info in argo hytos com Italy ARGO HYTOS S r l info it argo hytos com Poland ARGO HYTOS Polska spz o o info pl argo hytos com Russia ARGO HYTOS LLC info ru argo hytos com Sweden ARGO HYT...

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