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ii                                                                              

SAFETY

                                                                                   ii 

 

 

 

 

 

 

 
 

 

FUMES AND GASES 
can be dangerous. 

 
4.a    Welding  may  produce  fumes  and  gases 

hazardous  to  health.  Avoid  breathing  these 
fumes  and  gases.  When  welding,  keep  your 
head  out  of  fume.  Use  enough  ventillation 
and/or  exhaust  at  the  arc  to  keep  fumes  and 
gases  away  from  the  breathing  zone. 

When 

welding  with  electrodes  which  require 
special ventilation such as stainless or hard 
facing  (see  instructions  on  container  or 
MSDS)  or  on  lead  or  cadmium  plated  steel 
and other metals or coatings which produce 
highly toxic fumes, keep exposure as low as 
possible  and  below  Threshold  Limit  Values 
(TLV)  using  local  exhaust  or  mechanical 
ventilation.  In  confined  spaces  or  in  some 
circumstances,  outdoors,  a  respirator  may 
be required. Additional precautions are also 
required when welding on galvanized steel. 

 
4.b    Do  not  weld  in  locations  near  chlorinated 

hydrocarbon  vapors  coming  from  degreasing, 
cleaning  or  spraying  operations.  The  heat  and 
rays or the arc can react with solvent vapors to 
form  phosgene,  a  highly  toxic  gas,  and  other 
irritating products. 

 
4.c    Shielding  gases  used  for  arc  welding  can 

displace  air  and  cause  injury  or  death.  Always 
use  enough  ventilation,  especially  in  confined 
areas, to insure breathing air is safe. 

 
4.d    Read  and  understand  the  manufacturer’s 

instructions  for  this  equipment  and  the 
consumables to be used, including the material 
safety  data  sheet  (MSDS)  and  follow  your 
employer’s  safety  practices.  MSDS  forms  are 
available  from  your  welding  distributor  or  from 
the manufacturer. 

 

FOR ELECTRICALLY 
powered equipment. 

 
5.a    Turn  off  input  power  using  the  disconnect 

switch  at  the  fuse  box  before  working  on  the 
equipment. 

 
5.b    Install  equipment  in  accordance  with  the 

national  standard,  all  local  standards  and  the 
manufacturer’s recommendations. 

 
5.c    Earth  (ground)  the  equipment  in  accordance 

with 

the 

national 

standards 

and 

the 

manufacturer’s recommendations. 

 

WELDING SPARKS 
can cause fire or 
explosion. 

 
6.a  Remove fire hazards from the welding area. If this 

is not possible, cover them to prevent the welding 
sparks from starting a fire. Remember that welding 
sparks  and  hot  materials  from  welding  can  easily 
go through small cracks and openings to adjacent 
areas.  Avoid  welding  near  hydraulic  lines.  Have  a 
fire extinguisher readily available. 

 
6.b    When  not  welding,  make  certain  no  part  of  the 

electrode  circuit  is  touching  the  work  or  ground. 
Accidental  contact  can  cause  overheating  and 
create a fire hazard. 

 
6.c  Do not heat, cut or weld tanks, drums or containers 

until  the  proper  steps  have  been  taken  to  insure 
that  such  procedures  will  not  cause  flammable  or 
toxic  vapors  from  subtances  inside.  They  can 
cause  an  explosion  even  though  they  have  been 
“cleaned”. 

 
6.d    Sparks  and  spatter  are  thrown  from  the  welding 

arc.  Wear  oil  free  protective  garments  such  as 
leather  gloves,  heavy  shirt,  cuffless  trouses,  high 
shoes and a cap over your hair.  

 

CYLINDER may 
explode if damaged. 

7.a  Use only compressed gas cylinders containing the 

correct  shielding  gas  for  the  process  used  and 
properly operating  regulators designed for the gas 
and  pressure  used.  All  hoses,  fittings,  etc.  should 
be  suitable  for  the  application  and  maintained  in 
good condition. 

 
7.b    Always  keep  cylinders  in  an  upright  position 

securely  chained  to  an  undercarriage  or  fixed 
support. 

 
7.c  Cylinder should be located: 

  Away  from  areas  where  they  may  be  struck  or 

subjected to physical damage. 

  A  safe  distance  from  arc  welding  or  cutting 

operations  and  any  other  source  of  heat, 
sparks, or flame. 

 
7.d  Never allow the electrode, electrode holder or any 

other electrically “hot” parts to touch a cylinder. 

 
7.e    Keep  your  head  and  face  away  from  the  cylinder 

valve outlet when opening the cylinder valve. 

 
7.f    Valve  protection  caps  should  always  be  in  place 

and  hand  tight  except  when  the  cylinder  is  in  use 
or connected for use. 

Содержание TIG 205 DC

Страница 1: ... Copyright 2015 The Shanghai Lincoln Electric Company Safety Depends on You arcweld machine is designed and built with safety in mind However your overall safety can be increased by proper installation and thoughtful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before yo...

Страница 2: ...rd your equipment identification information in the table below Model Name Code Serial Number can be found on the machine rating plate Model Name arcweld TIG 205 DC Code Serial number Date Where Purchased Authorized dealer s shop Declaration of conformity THE SHANGHAI LINCOLN ELECTRIC COMPANY Designed in conformance with the following norm AS 60974 1 GB15579 1 IEC 60974 1 THE SHANGHAI LINCOLN ELEC...

Страница 3: ...ing and or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal ELECTRIC SHOCK can kill 3 a The electrode and work or ground circuits are electrically hot when the welder is on Do not touch these hot parts with your bare skin or wet clothing Wear dry hole free gloves to insulate hand 3 b Insulate yourself from work and ground using dry insulation Make cer...

Страница 4: ... in accordance with the national standards and the manufacturer s recommendations WELDING SPARKS can cause fire or explosion 6 a Remove fire hazards from the welding area If this is not possible cover them to prevent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding nea...

Страница 5: ...iii SAFETY iii ...

Страница 6: ...iv SAFETY iv ...

Страница 7: ...ose wishing to avoid electromagnetic interference Safety efficiency From a machine with protection features such as precharge function under voltage protection over voltage protection over heat protection over current protection and output short circuit protection Especially adopted protection circuit against electric shock In MMA mode the machine will turn off the main loop output power within 2 ...

Страница 8: ...RANGE INPUT POWER Welding Mode Welding Current Range Open Circuit Voltage Welding Voltage Range 1 220V MMA 10A 170A 68V 13V VRD 20 4 V 26 8V GTAW 10A 200A 10 4 V 18V OTHER PARAMETERS Machine Power Factor Efficiency Protection Class Insulation Class arcweld TIG 205 DC 0 73 80 MMA 78 GTAW IP23S F PHYSICAL DIMENSIONS Machine Length Width Height Weight arcweld TIG 205 DC 455mm 185mm 335mm 11Kg 2 Tempe...

Страница 9: ...r reference PIN DESCRIPTION WIRE 1 Switch Black 2 Switch White 3 Resistor up Green 4 Resistor middle Yellow 5 Resistor down Red For the safety and reliability of the electrical connection the terminal connection must be reliable otherwise it will cause the connection terminal damage or affect the welding performance ...

Страница 10: ...me S TUP 0 10 Welding Current A I1 10 170 10 200 Base Current of I1 I2 10 90 Slop Down Time S TDOWN 0 10 Crater Current A IE 10 200 Postflow Time S 0 30 PULSE FREQUENCY Hz 0 1 20 PULSE RATIO 10 90 Spot Time S TUP 0 01 5 Hot Start Current A Is 10 200 Arc Force Current A TUP 10 200 Note The above parameters are subject to change with the improvement of machines ...

Страница 11: ...fect the operation of RF controlled equipment which may result in bodily injury or damage to the equipment WARNING CAUTION INPUT CONNECTIONS ELECTRIC SHOCK can kill Have a qualified electrician install and service this equipment Disconnect input power by removing plug from receptacle before working inside machines Allow machine to sit for 5 minutes minimum to allow the power capacitors to discharg...

Страница 12: ...UTPUT CONNECTIONS A quick disconnect system using twist mate cable plugs is used for the welding cable connections Refer to the following sections for more information on connecting the machine for operation of stick welding MMA or TIG GTAW CAUTION STICK WELDING MMA First determine the proper electrode polarity for the electrode to be used Consult the electrode data for this information Then conne...

Страница 13: ...adapter of gas hose to the gas outlet on the case front of machine to be used Also connect the trigger male connector to the female connector on the case front Figure B 3 Figure B 4 STRIKING ARC OF TIG OPERATION When the tungsten electrode touches the workpiece the short circuit current is only 10A After generating arc current can rise to the preset welding current If the tungsten electrode touche...

Страница 14: ...ng 4T For 4 step operation of long welding Local Remote SWITCH Local Normal working mode Remote Using foot pedal remote woking mode ENCODER SWITCH SETTING The switch can be turned and pushed Turning for choosing program and adjust data Pushing for confirming and exit of program and data SETTING PROCEDURES 1 Start setting Push the setting switch to start the setting the default setting LEDs are on ...

Страница 15: ...p time peak current slope down time crater current and postflow time PREFLOW TIME SETTING In order to protect the workpiece and the tungsten from contamination and burnout set the preflow time to let argon gas purge the air in the gas hose and TIG torch The preflow provides protection for the area where the weld pool will be formed It also improves arc stability when the welding arc is created INI...

Страница 16: ...80 150 220 180 250 4 4 4 4 5 5 5 5 DEOXIDIZED COPPER DC 1 0 1 6 2 4 3 2 4 0 4 8 6 4 1 6 2 4 2 4 3 2 3 2 4 0 3 2 4 0 4 8 4 0 4 8 4 0 4 8 6 4 1 6 1 6 2 4 2 4 3 2 3 2 4 8 4 0 4 8 4 8 6 4 4 8 6 4 60 90 80 120 110 150 140 200 180 250 250 300 300 400 3 4 3 4 4 4 5 4 5 5 6 5 6 NOTE To optimize the welding process it is recommend to grind the electrode prior to welding as described in the diagram below Gr...

Страница 17: ...IG PULSE OPERATION PARAMETERS SETTING Choose the DC TIG mode and Pulse welding function LIFT HF 2T 4T adjust the preflow time initial current slope up time peak current base current slope down time crater current postflow time pulse frequency pulse ratio BASE CURRENT SETTING Usually set to a small value as long as it doesn t extinguish the arc PULSE FREQUENCY SETTING The higher frequency the dense...

Страница 18: ...ENT A BASE CURRENT A PULSE FRE HZ PULSE RATIO MILD STEEL 0 1 2 1 6 200 150 130 50 20 20 2 5 1 5 1 50 45 50 60 30 15 STAINLESS STEEL 0 1 2 1 6 2 0 150 150 130 130 50 20 20 20 3 1 0 8 0 8 50 35 30 30 80 17 10 83 COPPER 0 1 2 1 6 280 280 280 50 50 50 3 2 1 5 50 50 40 80 50 25 TITANIUM 0 200 100 1 30 25 MATERIAL JOINT SHAPE GAP mm PULSE CONDITION WELDING SPEED cm min PEAK CURRENT A BASE CURRENT A PULS...

Страница 19: ...AND CONNECTORS C 6 4 DC TIG SPOT OPERATION PARAMETERS SETTING Choose the SPOT mode adjust the preflow time slope up time spot welding time peak current slope down time Note In this mode the machine operates in HF and 2T only ...

Страница 20: ...lace the display PCB Check fan is operating normally If the fan is damaged replace immediately If the fan does not rotate after the arc welding machine is overheated check if something is blocking the fan blade if it is blocked remove obstruction If the fan still does not rotate try to spin the blade in the rotation direction of fan If the fan rotates normally the start capacitor should be replace...

Страница 21: ...short arc operation Welding operation in the field should have protection from wind Inclusion slag inclusion The slag sticks to the middle layer in the welding process Under current or over speed in the welding Welding operation is not correct The welding filler does not match the work piece The groove design processing are not correct Choose the electrode with easy slag removal Ensure all slag is...

Страница 22: ...sible symptoms that the machine may exhibit Find the listing that best describes the symptom that the machine is exhibiting Step 2 POSSIBLE CAUSE The third column labeled POSSIBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause If you do not understand or are...

Страница 23: ...wer connectors of fan motor The fan motor damaged Change fan motor 4 No no load voltage output There is trouble inside the machine Check the main circuit inside machine 5 No welding output Welding cable is not connected to the output terminals Connect the welding cable to the output terminals Welding cable is broken Repair or replace the welding cable Work cable is not connected or loose Check con...

Страница 24: ...ide of workpiece Use the short arc operation 11 The alarm light is on Over heat protection Over welding current Reduce the welding current output Exceed duty cycle Reduce the duty cycle interval of weld time Undervoltage overvoltage overcurrent protection circuits work Check if the input power is correct Output is in the short circuit situation Check and fix the short circuit issue outside machine...

Страница 25: ...E 1 DIAGRAM E 1 ...

Страница 26: ...NOTE THE SHANGHAI LINCOLN ELECTRIC COMPANY No 195 Lane 5008 Hu Tai Rd Baoshan Shanghai PRC 201907 www lincolnelectric com cn ...

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