86
4. Remove the two screws securing the rear of the con-
sole to the hood.
5. Lift the front of the console from the headlight
assembly; then disengage the side console tabs and
remove the console.
PC108
6. Loosen the two side headlight assembly screws (A);
then remove the two front headlight assembly screws
(B).
PC107A
7. Remove the headlight assembly.
Removing/Installing Headlight Bulb
NOTE: The bulb portion of the headlight is fragile.
HANDLE WITH CARE. When replacing the headlight
bulb, the bulb assembly must first be removed from
the housing. Do not touch the glass portion of the
bulb. If the glass is touched, it must be cleaned with a
dry cloth before installing.
1. Disconnect the headlight harness connector from the
bulb; then remove the rubber grommet from the
headlight housing.
2. Rotate the bulb retainer counterclockwise until it
unlocks from the housing; then remove the bulb.
0746-096
3. Install the bulb and retainer; then rotate the retainer
clockwise until it properly locks in place.
4. Install the rubber grommet; then connect the head-
light harness connector to the bulb.
5. Check headlight aim (see Adjusting Headlight Aim
in this sub-section).
Installing Headlight Assembly
1. With the headlight assembly in position, install the
front headlight assembly screws. Engage the side
headlight screws in the slots and tighten until snug.
2. Engage the side console tabs on the headlight assem-
bly; then place the front of the console over the head-
light assembly. and press down until it snaps in place.
3. Install the two screws securing the rear of the con-
sole to the hood. Tighten only until snug.
4. Place the windshield brace assembly into position
and secure to the console with the four screws.
Tighten until snug.
5. Connect the gauge; then connect the electrical
accessory wires.
6. With the windshield in position, secure the windshield
to the frame using the four screws. Tighten securely.
Ski Wear Bar
The ski wear bar is a replaceable bar attached to the
underside of the ski. The purpose of the wear bar is to
assist in turning the snowmobile, to minimize ski wear,
and to maintain good steering control. If the snowmo-
bile is operated primarily in deep snow, ski wear bar
wear will be minimal; however, if the snowmobile is
operated on terrain where the snow cover is minimal,
the ski wear bar will wear faster. To maintain positive
steering characteristics, Arctic Cat recommends that
the ski wear bars be checked before each use and
replaced if worn beyond 1/2 of the original diameter.
Ski wear bars are available from an authorized Arctic
Cat Snowmobile dealer.
NOTE: Always check the official rules for the
appropriate wear bars for the event being partici-
pated in.
Removing
1. Raise the front of the snowmobile and place it on a
support stand.
! WARNING
Do not operate the snowmobile unless headlight beam
is adjusted properly. An incorrectly adjusted beam will
not provide the operator the optimum amount of light.
! WARNING
Operating the snowmobile with excessively worn or
missing wear bars may result in a loss of steering con-
trol.
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