Arctic Cat ZR 6000 R CROSS COUNTRY, Руководство оператора

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46
35. Route the stator harness through the opening in the
crankcase; then secure the stator to the stator plate
with the screws (coated with blue Loctite #243).
Tighten to 10 ft-lb.
36. Secure the upper ignition timing sensor with cap
screws (coated with blue Loctite #243). Tighten to
80 in.-lb; then install the wiring grommet into the
notch of the crankcase.
37. Secure the lower ignition timing sensor and bracket
with two screws (coated with blue Loctite #243).
Tighten to 80 in.-lb; then install the grommet. With
the stator harness properly positioned, install the
plate and cap screw (coated with blue Loctite #243).
Tighten to 80 in.-lb.
CWI-074
38. Install the key in the crankshaft (if removed).

NOTE: Before installing the flywheel, be sure to
wipe the crankshaft and flywheel tapers clean using a
clean, lint-free towel.
39. Place the recoil cup in position on the flywheel and
visually center; then secure the cup with three cap
screws and tighten only until snug. While holding
the cup, slide the flywheel onto the crankshaft mak-
ing sure the keyways match.
40. Apply red Loctite #271 to the threads of the flywheel
cap screw with the large flat washer; then finger-
tighten only at this time into the crankshaft.
41. Secure the recoil cup while using the spanner wrench
and tighten the three cap screws (from step 39)
evenly to 18 ft-lb.
42. Using the spanner wrench, tighten the flywheel cap
screw (from step 40) to 50 ft-lb.
CWI-070
43. Install the exhaust manifold with new gaskets and
secure with the eight nuts. Tighten the nuts in a criss-
cross pattern to 12 ft-lb.
44. If the knock sensor was removed, secure it to the cyl-
inder head using the existing cap screw. Tighten to
18 ft-lb.
45. After installing the engine, bleed the oil lines using
the Oil Bleeding Procedure included with the CATT
II Tool.
Installing

NOTE: If the engine was replaced, make sure to
install the existing engine support plate and the
exhaust manifold on the new engine. Tighten the
exhaust manifold nuts to 12 ft-lb, the M6 engine sup-
port plate cap screws to 25 ft-lb, and the M8 engine
cap screws to 35 ft-lb. Install the three coolant hoses.

NOTE: On electric start models, install the starter
motor to the engine.

NOTE: If the engine is brand new, tip the crankcase
assembly up on the water pump side; then pour Arc-
tic Cat C-Tec2 engine oil into the center cavity of the
crankshaft until the oil is level with the shoulder of
the shaft (A).
CWI-085A
CAUTION
Failure to fill the center cavity of the crankcase assem-
bly will result in center gear damage and engine failure.