Arctic Cat ZR 6000 R CROSS COUNTRY, Руководство оператора

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1. Carefully lower the engine into the engine compartment.
2. Install the coolant hose to the heat exchanger at the
rear of the engine; then connect the lower coolant
hose to the front heat exchanger.
PC141A
PC178A
3. Install new MAG-side engine mount “patch-lock”
cap screws. Finger-tighten only at this time.
4. Install a new “patch-lock” cap screw and new lock
nuts to secure the engine support plate to the chassis.
Finger-tighten only at this time.
5. Install four new “patch-lock” screws to secure the
PTO-side engine mounting plate. Tighten to 30 ft-lb
using a crisscross pattern.
6. Tighten the cap screw and lock nuts (from step 4) to
25 ft-lb.
7. Install the access panel to the center belly panel and
chassis and secure using the torx-head screws. Tighten
securely.
8. Tighten the cap screws (from step 3) to 25 ft-lb.
9. Connect the knock sensor and coolant temperature
sensor connectors; then install the spark plug caps.
Secure the coolant temperature sensor connector
with a cable tie.
10. Install the cylinder head vent hose.
11. Place the recoil starter into position and secure with the
cap screws. Tighten in a crisscross pattern to 96 in.-lb.
12. Before connecting the wiring harness plug-ins, clean
the connectors and apply Dielectric Grease to the
seal; then connect all harness connectors making
sure all wiring and coolant hoses are routed properly
as noted in removing. Install the main harness wrap.

NOTE: Use cable ties to secure the wiring har-
nesses as necessary.
13. Connect all three oil hoses from the front of the
engine. Secure using the existing clamps.
EL-005A
14. Connect the MAG-side throttle body coolant hose;
then secure with a clamp.
15. Connect the TPS; then lower the throttle body
assembly into the engine compartment.
16. Place the throttle body assembly into position and
secure with the flange clamps; then connect the
gasline hose to the throttle body assembly and
tighten the clamp securely.
17. Connect the PTO-side throttle body coolant hose;
then secure with a clamp.
18. Fill the cooling system (see Liquid Cooling System
in the Engine-Related Items section).
19. Using the existing clamps, secure the intake flanges
to the throttle bodies.
20. With the air intake boot properly positioned on the
throttle bodies, secure with the existing clamps.
21. Install the shock mount bracket support; then using
new lock nuts, secure the support to the shock mount
brackets and tighten to 20 ft-lb.
CAUTION
When installing the throttle bodies, make sure the
gasline hose is properly routed to avoid premature wear
and/or contact with exhaust components.