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DIVISION II - OPERATION/

MAINTENANCE

Specifications

Specifications subject to change without notice.

ENGINE

Type

(500/700)

(1000)

Four-Cycle/Liquid Cooled
Four-Cycle/Liquid Cooled V-Twin

Bore x Stroke

(500)
(700)

(1000)

89 mm x 71.12 mm (3.5 x 2.8 in.)
102 mm x 85 mm (4.01 x 3.4 in.)
92 mm x 71.6 mm (3.62 x 2.82 in.)

Displacement

(500)
(700)

(1000)

442 cc (27.0 cu in.)
695 cc (42.4 cu in.)
951 cc (58 cu in.)

Spark Plug Type

(500)

(700/1000)

NGK CPR7E
NGK CPR8E

Spark Plug Gap

(500)

(700/1000)

0.7-0.8 mm (0.028-0.031 in.)
0.5-0.6 mm (0.019-0.024 in.)

Brake Type

Four Wheel Hydraulic

CHASSIS

Length (Overall)

(Prowler)

(HDX)

302.8 cm (119.25 in.)
328.9 cm (129.5 in.)

Height (Overall)

200.6 cm (79 in.)

Width (Overall)

(Prowler)

(HDX)

154.9 cm (61 in.)
152.4 cm (60 in.)

Suspension Travel (Front/Rear)

25.4 cm (10 in.)

Tire Size (Front)

(500/700)

(1000)

26 x 9R-14
27 x 9R-14

Tire Size (Rear)

(500/700)

(1000)

26 x 11R-14
27 x 11R-14

Tire Inflation Pressure

0.84-1.41 kg/cm² (12-20 psi)

MISCELLANY

Dry Weight (Approx)

(500 HDX)

(700)

(700 HDX)

(1000)

592 kg (1307 lb)
569 kg (1254 lb)
618 kg (1363 lb)
596 kg (1315 lb)

ROPS Tested Curb Weight

(HDX)

(Prowler)

680 kg (1500 lb)
648 kg (1428 lb)

Gas Tank Capacity

31 L (8.2 U.S. gal.)

Coolant Capacity

(500/700)

(1000)

2.9 L (3.0 U.S. qt)
3.3 L (3.5 U.S. qt)

Differential Capacity

275 ml (9.3 fl oz)

Rear Drive Capacity

250 ml (8.5 fl oz)

Engine Oil Capacity (Approx)

(500)

(700/1000)

2.8 L (3.0 U.S. qt)
1.9 L (2.0 U.S. qt)

Gasoline (Recommended)

87 Octane Regular Unleaded

Engine Oil (Recommended)

Arctic Cat ACX All Weather (Synthetic)

Front Differential/Rear Drive Lubricant

SAE Approved 80W-90 Hypoid

Taillight/Brakelight

12V/60W/55W

Headlight

LED High Intensity w/Accent Bar

Starting System

Electric

Содержание HDX

Страница 1: ...2016 OPERATOR MANUAL Prowler HDX www arcticcat com...

Страница 2: ...and passen gers from Recreational Off Highway Vehicle Association ROHVA Arctic Cat recommends that you complete this course before you first use your new ROV This web based course takes approximately...

Страница 3: ...vehicle to become thoroughly familiar with its basic opera tion maintenance and storage procedures Read and understand the entire Operator s Manual before operating this vehicle to ensure safe and pro...

Страница 4: ...ance Schedule 38 Liquid Cooling System 39 Oil Cooler 1000 39 Shock Absorbers 39 General Lubrication 40 Hydraulic Brake 42 Gas Hoses 43 Protective Rubber Boots 43 Battery 44 Spark Plug s 47 Air Filter...

Страница 5: ...the vehicle may tip over Always use proper procedures if you stall or roll backward when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll back wards...

Страница 6: ...ay not be able to avoid colliding with other vehicles Never operate this vehicle without an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket Never c...

Страница 7: ...ituation which if not avoided could result in death or serious injury 5 Warning Labels Pour commander des Etiquettes de Mise en Garde gratuites voyez votre d tailant de autoris VTT Arctic Cat pour le...

Страница 8: ...WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury 6 Warning Labels PR878A...

Страница 9: ...ake Pedal 10 Fuses 11 Ignition Start Switch 12 Shift Lever 13 DC Power Outlets 14 Accelerator Pedal 15 Cargo Box Latch Handle 16 Taillight Brakelight 17 Operator s Manual Location 18 Headlight Switch...

Страница 10: ...s accident HOW TO AVOID THE HAZARD Only people 16 years of age or older with a valid driver s license should operate this vehicle WARNING POTENTIAL HAZARD Operating or riding in the vehicle without we...

Страница 11: ...n approved helmet that fits properly You should also wear Eye protection goggles or face shield Gloves Boots Long sleeved shirt or jacket Long pants WARNING POTENTIAL HAZARD Operating this vehicle aft...

Страница 12: ...the passenger compartment during operation WHAT CAN HAPPEN Serious injury or death Body parts could strike objects outside of vehicle or be crushed in the event of a rollover or accident HOW TO AVOID...

Страница 13: ...on and maintenance procedures and schedules described in this Operator s Manual WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain WHAT CAN HAPPEN You...

Страница 14: ...lls WHAT CAN HAPPEN This vehicle can overturn more easily on steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the vehicle on hills too steep for the vehicle or f...

Страница 15: ...erson could be on the other side of the hill WARNING POTENTIAL HAZARD Crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the vehicle to overturn HOW TO AVOID THE H...

Страница 16: ...ou When it is safe to proceed go slowly WARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You could lose control of the vehicle You could also regain traction unexpectedly which may cause t...

Страница 17: ...OW TO AVOID THE HAZARD Always use the size and type tires specified in this Operator s Manual for this vehicle Always maintain proper tire pressure as described in this Operator s Manual WARNING POTEN...

Страница 18: ...vehicle due to physical size WHAT CAN HAPPEN Serious injury or death Occupant could strike objects in the passenger compart ment fall out of the vehicle during maneuvers or be ejected and crushed in...

Страница 19: ...spension Travel Front Rear 25 4 cm 10 in Tire Size Front 500 700 1000 26 x 9R 14 27 x 9R 14 Tire Size Rear 500 700 1000 26 x 11R 14 27 x 11R 14 Tire Inflation Pressure 0 84 1 41 kg cm 12 20 psi MISCEL...

Страница 20: ...Shocks not leaking mountings secure Shock spring pre load equal on left and right Components free of all debris Lights Switches Check headlight HI LO beam light switch to OFF Check taillight brakelig...

Страница 21: ...range move the shift lever downward one position until the letter L is dis played on the LCD gauge NOTE The high range is for nor mal driving with light loads The low range is for carrying heavy load...

Страница 22: ...ferential if equipped is locked Slow down before entering a turn The basic turning technique is to drive at low speed and gradually adjust the amount of steering to suit the driving surface Do not mak...

Страница 23: ...he exit side If you believe you can cross the obstacle safely select four wheel drive 4WD NOTE Selecting the LOCK posi tion on the differential lock control may be beneficial however steer ing effort...

Страница 24: ...um 3 Make sure you have a way out on the other side of the water 4 Once you ve cleared the water briefly apply the brakes to make sure they work NOTE Light pedal pressure or pumping the brakes for a s...

Страница 25: ...when the transmission is not in neutral Depress and hold the brake pedal to engage starter when the transmission is not in neutral Shift Lever This vehicle has a dual range Constant Variable Transmis...

Страница 26: ...h a reverse speed limiter system When additional RPM is needed in reverse depress and hold the override switch located on the center console NOTE The vehicle must be in 4WD to activate the reverse ove...

Страница 27: ...e left and right side restraints to restrict arms or legs from extending outside the vehi cle The restraints should always be secured when the vehicle is moving To secure the restraint connect the res...

Страница 28: ...nds and tailgate HDX114A 4 Lift off the left and right cargo box panels then remove the tailgate from the cargo bed HDX117 HDX115A 5 Remove the stake pocket retaining bolts jam nuts and forward tie bo...

Страница 29: ...side clip nuts onto the frame then install and tighten the forward tie bolts securely HDX116A 5 Tighten the four stake pocket retaining bolts to 25 ft lb making sure the cargo box side panels are res...

Страница 30: ...te pull the latch located at the center of the tailgate 2 To close the tailgate lift up and push forward firmly The tailgate will latch automatically Tailgate Latches HDX HDX184B 1 To open the tailgat...

Страница 31: ...then back to the ON position to reset the malfunction code If the code continues to be dis played take your vehicle to an autho rized Arctic Cat Dealer for EPS system servicing before resuming operat...

Страница 32: ...meter select the Trip Meter then press and hold the Middle Button until the trip meter display reads 0 NOTE The engine hour meter will not activate until engine speed exceeds 500 RPM NOTE An item can...

Страница 33: ...nsor Circuit Low SG Open C1263 Backup Reverse Light Circuit Open C1264 Backup Reverse Light Circuit High C1265 Backup Reverse Light Circuit Low SG C1400 Fuel Level Sender Open C1418 Memory Power Failu...

Страница 34: ...le Sensor Circuit SG P0342 Camshaft Angle Sensor Intermittent Erratic P0480 Fan Primary Right Relay Control Cir cuit P0481 Fan Secondary Left Relay Control Circuit High P0482 Fan Secondary Left Relay...

Страница 35: ...and all cargo in the trailer Trailering and Towing PR039B This vehicle is equipped with a rear frame mounted receiver for a standard 5 1 cm 2 in receiver hitch The standard receiver hitch must be pur...

Страница 36: ...t be filled to its rated capacity only Expansion room must be maintained in the tank particu larly if the tank is filled with cold gaso line and then moved to a warm area WARNING Driving this vehicle...

Страница 37: ...under severe conditions heavy pull ing or loading extremely high ambi ent air temperatures or extended high speed operation Arctic Cat rec ommends installing an engine oil cooler kit if not so equippe...

Страница 38: ...ng components to cool Although it is essential to place some stress on the engine components during break in care should be taken not to overload the engine too often Do not pull a trailer during the...

Страница 39: ...any component of this vehicle is detected DO NOT OPERATE THE VEHICLE Take the vehicle to an authorized Arctic Cat dealer for inspection and adjustment or repair If the owner operator does not feel qua...

Страница 40: ...41 R I I V belt 49 I I Spark arrester muffler 50 C Tires air pressure 49 17 I Inspect every time before operating Brake components 42 I Inspect every time before operating Brake fluid 42 I Inspect eve...

Страница 41: ...be cleaned from the cooling fins regularly to ensure proper engine oil cooling NOTE High engine RPM low vehi cle speed or heavy load can raise engine temperature Decreasing engine RPM reducing load an...

Страница 42: ...decrease pres sure until desired pressure is achieved NOTE For proper air pressure in rear shocks use the following rec ommended settings The vehicle must be on the ground with no load in cargo box Do...

Страница 43: ...il in the filler hole 700 HDX or level stick opening 500 HDX Prowler models Install filler plug or level stick 8 Start the engine while the vehicle is outside on level ground and allow it to idle for...

Страница 44: ...evel in the brake fluid reservoir The fluid level must be maintained between the MAX and MIN level marks If the level in the reservoir is low add DOT 4 brake fluid NOTE If fluid must be added remove t...

Страница 45: ...ft lb aluminium wheel w black nuts or 80 ft lb aluminum wheel w chrome nuts Gas Hoses Inspect the gas hoses Damage from aging may not always be visible Protective Rubber Boots The protective boots sh...

Страница 46: ...ti US 3300 for battery main tenance charging Maintenance charging is required on all batteries not used for more than two weeks or as required by battery drain 1 When charging a battery in the vehi cl...

Страница 47: ...rical outlet 5 By pushing the Mode button A on the left side of the charger select the Nor mal Charge Icon E The Normal Charge Indicator C should illuminate on the upper left portion of the charger 6...

Страница 48: ...ck 7 Attach one clamp of the negative black jumper cable to the negative terminal 3 of the good battery B then attach the other clamp of the neg ative black jumper cable 4 to an unpainted metal surfac...

Страница 49: ...thoroughly warm up the engine before operating To maintain a hot strong spark keep the plug free of carbon ATV 0051 Before removing the spark plug be sure to clean the area around the spark plug If y...

Страница 50: ...Filter Cleaner and Foam Air Filter Oil are available from Arctic Cat 4 Squeeze the element by pressing it between the palms of both hands to remove excess solvent Do no twist or ring the element or i...

Страница 51: ...to the tire bead or wheel rims If proper tools and related items are not available have this maintenance per formed by an authorized Arctic Cat dealer or a qualified tire repair station Tubeless Tire...

Страница 52: ...the screen NOTE If the screen or gasket is damaged in any way it must be replaced 3 Install the spark arrester assembly and secure with the cap screws Tighten to 60 in lb Muffler Spark Arrester HDX Th...

Страница 53: ...remove it from the housing 3 To remove the bulb from the socket pull it straight out of the socket 4 To install the bulb push it straight into the socket 5 Insert the socket into the housing and rotat...

Страница 54: ...ear wiring harnesses Two accessory plugs are located on the dash board NOTE The rear output terminal is located beneath the center console near the right side of the throttle body The front output ter...

Страница 55: ...ect the occupant side restraints for frayed edges cuts or separation of seams Wash off any dirt and make sure the latch straps lock securely into the foot restraints with straps taut PR872A ROPS Inspe...

Страница 56: ...and plungers of the shock absorbers 7 Tighten all nuts bolts cap screws and screws Make sure rivets holding components together are tight Replace all loose rivets Care must be taken that all calibrat...

Страница 57: ...tall Con nect the battery cables making sure to connect the positive cable first 7 Check the entire brake systems fluid level pads etc all controls head lights taillight brakelight and head light aim...

Страница 58: ...56 Maintenance Record DATE MILEAGE SERVICE PERFORMED NOTES...

Страница 59: ...Belt Air Filter Torn or Punctured Upholstery Brake Pads Cracks or Gouges in Body Panels Light Bulbs Spark Plug s CV Boots Windshield Shock Absorber s Limited to one 1 year of normal riding conditions...

Страница 60: ...nt the selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any autho rized Arctic Cat dealer The authorized Arct...

Страница 61: ...or 30 months or 3100 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management...

Страница 62: ...60 NOTES...

Страница 63: ...is form to Arctic Cat Inc Arctic Cat will then process the application and issue warranty for the balance of the time remaining of the original warranty Warranty coverage is only available in the coun...

Страница 64: ...62 Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here...

Страница 65: ...ete engine must be replaced ask the dealer to notify Arctic Cat for correct registration information Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist...

Страница 66: ...Trademarks ofArctic Cat Inc Thief River Falls MN 56701 218 681 9851 U S 204 982 1772 Canada Vehicle Capacity 2 seat models 1 Operator 1 Passenger with seat belts Vehicle Capacity 3 seat models 1 Opera...

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