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37

0745-819

1. Using a small needle-nose pliers,

remove the servomotor cable holder.

0745-823

2. Using an adjustable wrench, rotate

the servomotor actuator counter-

clockwise to loosen the cable; then

pull the cable housings down and

out of the servomotor.

NOTE: For installing purposes,

note the side that the servomotor
cables are installed on.

3. Slide each cable drum out of the slot

of the servomotor actuator.

4. While holding the cable housing

firmly, pull the cable as far out as it

will go; then release. Repeat three to

four times. The cable/exhaust valve

should move freely without binding. 

NOTE: If the cable/exhaust valve

does not move freely, the exhaust valve
assembly will need to be removed for
further inspection. Take the snowmo-
bile to an authorized Arctic Cat Snow-
mobile dealer for this service.

NOTE: When measuring the cables,

they are to be routed as close to their
installed position as possible.

5. While holding the cable housing,

lightly pull on one cable end to

remove any slack; then measure the

amount of exposed cable from the

cable housing to the end of the cable

(cable drum).

0735-516

NOTE: The two cable measure-

ments must be equal in length or
less than 0.5 mm (0.020 in.) differ-
ence in length from each other.

NOTE: Repeat steps 4 and 5 for each

cable; then compare the measure-
ments to the APV Cable Length chart.

NOTE: The measurements must be

within the specifications from the
chart. If the measurements are
within specifications, no adjustment
is necessary (proceed to step 8). If
they are not within specifications,
proceed to step 6.

6. Loosen the jam nut on the cable to

be adjusted; then using the adjusting

nuts, lengthen or shorten the housing

as needed.

7. Once the proper length has been

attained, hold the adjusting nut in place

and tighten the jam nut securely.

8. Place the cable housings into posi-

tion in the servomotor. Secure the

cable housings with the cable holder.

CAUTION

Do not use the nut securing the pul-
ley to the servomotor to rotate the
actuator.

APV CABLE LENGTH 

800 cc

1.377 in. ± 0.039 in.

CAUTION

Assure the cables are rotated and
secured properly to avoid contacting
exhaust components.

Содержание F 1100 series

Страница 1: ...Manual 2013 Operator s Manual F 800 Models F 1100 Models F 1100 Turbo Models M 800 Models M 1100 Models Crossover Mountain Performance Models M 1100 Turbo Models XF 800 Models XF 1100 Models XF 1100 T...

Страница 2: ...snow conditions without proper lubrication or additional idler wheels and the following parts Fuel Filter Light Bulbs Windshield Drive Belt Torn or Punctured Upholstery Wear Bars Brake Pads Spark Plu...

Страница 3: ...V System 800 cc Models 22 Exhaust Controlled Timing ECT System 800 cc Models 23 Operating Instructions 24 27 Starting and Stopping Engine 24 Braking 25 Emergency Stopping 26 Throttle Ignition Monitor...

Страница 4: ...l and Safety Handbook Failure to follow this warning could result in personal injury to yourself or others Personal Injury To avoid injury to yourself and others NEVER operate the snowmobile without f...

Страница 5: ...or service is ever required contact an authorized Arctic Cat Snowmobile dealer for professional service At the time of publication all information and illustrations were technically cor rect Some illu...

Страница 6: ...013XFNLEUSW S2013F8H68USB S2013M8H3EOSB S2013XFNXPUSO S2013XFNLEUSB S2013F8HLEUSW S2013M8HSPOSG S2013XFNXPUSB S2013XFNTPUSB S2013F8HLEUSB S2013M8HSPOSO S2013M1N3EOSB S2013XFNHCUSW S2013M8H3EUSB S2013M...

Страница 7: ...3 Snowmobile Safety Rules...

Страница 8: ...ealer to complete warranty claims properly No warranty will be allowed by Arctic Cat Inc if the engine serial number or VIN is removed or mutilated in any way Always provide the snowmobile name VIN an...

Страница 9: ...n taining up to 10 ethanol are acceptable gasoline Do not use gasolines containing methanol Recommended Injection Oil 800 cc Models The recommended oil to use in the oil injection system is either Arc...

Страница 10: ...r the fuel mixture from the gaso line container into the snowmobile gas tank Engine Break In The Arctic Cat engine when new or rebuilt requires a short break in period before the engine is subjected t...

Страница 11: ...coolant tem perature warning icon will begin to flash the TEMP display will continue to flash and the RPM limit of the engine will increase allowing the snowmobile to move without full throttle operat...

Страница 12: ...lay either tap the buttons for individual num ber display or push and hold the buttons for rapid number display NOTE During clock setting if nei ther button left right is pushed within a 5 second time...

Страница 13: ...of gasoline under normal operat ing conditions Oil Pressure Warning Icon 1100 cc Models The Oil Pressure Warning Icon indicates engine oil pressure not the oil level however if the oil level is low it...

Страница 14: ...and one with the needle By pushing the button once again the functions will be reversed By pushing the increment button with speed being displayed for more than two seconds the display will change be...

Страница 15: ...els the icon should briefly illuminate each time the key is turned to RUN or START and engine is started then it should go out when the engine starts If the icon stays illuminated on electric start mo...

Страница 16: ...is approximately equal to 1 tankful of gasoline under normal operat ing conditions Oil Pressure Warning Icon 1100 cc Models The Oil Pressure Warning Icon indicates engine oil pressure not the oil lev...

Страница 17: ...To adjust handlebar tilt use the following procedure 1 Loosen the four cap screws and tilt the handlebar to the desired position Code Trouble 2 Failure in injector s 4 Open or short circuit in barome...

Страница 18: ...ny exhaust sys tem component is removed from the engine and the engine is run severe engine damage will result Air Intake Silencer Used in conjunction with the fuel intake system is a specially design...

Страница 19: ...ad battery but rather to remove the battery service it and correctly charge it however in an emergency it may be necessary to jump start a snowmobile If so use the following procedure to carefully and...

Страница 20: ...fore disconnecting the jumper cables 10 Remove the jumper cables in oppo site order of hook up 4 3 2 1 Be careful not to short cables against bare metal NOTE Have the battery and elec trical system ch...

Страница 21: ...ing quality deteriorates or seems to be deterio rating take the snowmobile to an authorized Arctic Cat Snowmobile dealer for shock absorber evaluation and or servicing This service is at the discretio...

Страница 22: ...on The engine reverse function offers the operator the convenience of being able to back up the snowmobile rather than hav ing to turn the snowmobile around by hand This feature under most situations...

Страница 23: ...icon will illuminate in the speedom eter tachometer and a reverse alarm will sound 2 If the throttle lever is compressed before complete reverse engage ment the engine may shut down Always wait for th...

Страница 24: ...er the engine is shut off 2 After shifting from reverse to for ward or from forward to reverse apply the throttle slowly and evenly to allow the driven pulley to engage properly Access Panel Hood Remo...

Страница 25: ...l the access panel and hood use the following procedure 1 Position the hood onto the snowmo bile and connect the hood harness connector making sure the harness does not become pinched NOTE On 800 cc m...

Страница 26: ...nsists of an exhaust valve assembly mounted to the exhaust side of each cylinder and connected by adjust able cables to an electronic servo mounted beneath the hood NOTE The mounting location of the s...

Страница 27: ...automatically adjusts the ignition timing to provide maximum per formance through a variety of operating conditions The ECU receives input on engine RPM demand and exhaust pipe temperature engine cond...

Страница 28: ...d is at the recommended level Install and secure the reservoir cover Do not allow mois ture to contaminate the brake system 4 Test the throttle control lever by completely compressing and releas ing i...

Страница 29: ...stems including automotive applica tions heat is transferred to the brake fluid The amount of heat transferred during high speed stops and or repeti tive use may be high enough to boil the brake fluid...

Страница 30: ...ice forms in the throttle system or if there is some other malfunction of the throttle system result ing in a loss of return spring force the monitor switch will stop the engine when the throttle cont...

Страница 31: ...lectri cal features ignition switch emer gency stop switch headlight taillight and brakelight will operate properly Varying Altitude Operation Operating a snowmobile at varying alti tudes requires cha...

Страница 32: ...and connect the actuator wiring har ness Tighten screws to 36 in lb 0746 804 4 On the 1100 cc models start the engine and verify proper reverse and forward operation by shifting in and out of reverse...

Страница 33: ...reso nator NOTE On the 1100 cc models the resonator gasket s between the exhaust pipe s and resonator must be replaced 7 On the 1100 cc models start the engine and verify proper reverse and forward o...

Страница 34: ...System Weekly 14 Check for damage leakage and obstructions Nuts Bolts Fasteners Weekly Check tightness Recoil Starter Weekly Check rope for wear fraying and proper operation Shock Absorbers Weekly 17...

Страница 35: ...housing then install the left side access panel Fuel System In Line Fuel Filter 1100 cc Models Arctic Cat recommends that the in line fuel filter be replaced every 5000 miles The filter must be clean...

Страница 36: ...800 cc models is recommended espe cially in the last tank of gasoline before storage Arctic Cat Fuel Stabilizer p n 0436 907 should also be added to the last tank of gasoline before storage Fuel Picku...

Страница 37: ...NOTE To aid in draining the oil from the reservoir position a funnel between the reservoir and the open ing of the tunnel running board 6 After the oil has drained completely install the drain plug w...

Страница 38: ...vel may read too low Always make sure the engine is at operating tem perature before checking the oil 15 Install the access plate and torx head screws beneath the snowmobile then install the hood and...

Страница 39: ...heck the gap between the electrode and ground strap The clearance should be 0 9 mm 0 035 in 3 Install the spark plugs Tighten to 96 in lb 4 On the non turbo models install the ignition coils onto the...

Страница 40: ...rk plugs heat range too cold NOTE If the center electrode insu lators are light gray white or black and if the oil injection pump synchro nization and ignition timing are cor rect different heat range...

Страница 41: ...e cable end to remove any slack then measure the amount of exposed cable from the cable housing to the end of the cable cable drum 0735 516 NOTE The two cable measure ments must be equal in length or...

Страница 42: ...h clean the battery posts and cable ends removing all corrosive buildup Replace damaged cables or cable ends NOTE If battery posts or cable ends have a build up of white green powder residue apply wat...

Страница 43: ...e battery posts and cable ends with a light coat of multi purpose grease 10 Secure the red positive cable to the positive terminal on the battery using a cap screw lock washer and a flat washer Tighte...

Страница 44: ...use of the correct amperage rating 4 Install the fuse block cover and close the access panel Even after replacing a fuse it may con tinue to blow if the cause of the overload is not determined If the...

Страница 45: ...is service is at the discretion and expense of the snowmobile owner Bleeding Brake System If the brake lever feels spongy when applied the brake system may need to be bled To bleed the brake use the f...

Страница 46: ...oes not feel qualified take the snowmo bile to an authorized Arctic Cat Snowmobile dealer for this service This service is at the discretion and expense of the snowmobile owner NOTE When installing ne...

Страница 47: ...ccess panel NOTE When new brake pads are installed a burnishing process is required see Burnishing Brake Pads sub section Burnishing Brake Pads After changing brake pads the new brake pads must be bur...

Страница 48: ...g Adjusting Drive Belt Deflection 0746 092 The drive belt must have the proper fit in the drive clutch and driven pulley To check for proper drive belt fit use the following procedure 1 Place a straig...

Страница 49: ...heaves Installing Drive Belt NOTE If a new drive belt is being installed see Drive Belt Break In sub section in the General Infor mation section 1 Place the drive belt so the part num ber can be read...

Страница 50: ...screws 0745 811 NOTE On RR models using Axle Nut Spanner Wrench p n 0644 558 from the tool kit loosen the right side rear axle nut 0744 067 NOTE On RR models always loosen the right side rear axle nut...

Страница 51: ...s rotating check the relationship of the rear idler wheels and the inner track drive lugs If the rear idler wheels are centered between the inner track drive lugs no adjustment is necessary 0745 809 5...

Страница 52: ...float shock this adjustment is achieved by increaseing or decreasing the air pressure in the rear arm air shock absorber Adjusting Front Ski Shock Springs The front ski shock springs are individu all...

Страница 53: ...edure NOTE When adjusting air pres sure all weight must be removed from the suspension and the shock absorbers must be fully extended 1 Remove the air valve cap from the shock 2 Thread the valve of Sh...

Страница 54: ...usted it is highly recommended that at least a minimum of 1 8 in preload on the shock spring be maintained Adjusting Rear Spring Pre Load F Models Proper adjustment of rear spring pre load is necessar...

Страница 55: ...d Installing Taillight Brakelight These models are equipped with an LED taillight brakelight If the LED fails it must be replaced To remove and install the LED use the following procedure 746 097B 1 D...

Страница 56: ...vertical mark 5 cm 2 in below the horizontal mark on the aiming surface 0745 813 7 Adjust the headlight using the adjusting screw on the backside of the headlight using a 4 mm swivel socket and long...

Страница 57: ...e cotter pin then remove the slotted nut and cap screw secur ing the ski assembly to the spindle Remove the ski Account for the rubber damper inserts and washers 3 To increase ski stance place ski sta...

Страница 58: ...le on a hard pack trail then immediately drive into deep snow and allow the wear strips to cool Repeat the procedure warming up the wear strips then cooling them down two or three times NOTE The rail...

Страница 59: ...lection remove the belt guard then use the fol lowing procedure NOTE It may be necessary to remove a shim washer from between the driven pulley sheaves to allow the driven pulley to close tighter Addi...

Страница 60: ...the clutch alignment bar between the drive clutch sheaves 3 Allow the bar to rest on the drive clutch shaft and against the outside edge of the driven pulley stationary sheave NOTE The alignment bar...

Страница 61: ...hen remove the plugs connect them to the leads and ground them on the cylinder heads B Pour 29 5 ml 1 fl oz of SAE 30 petroleum based oil into each spark plug hole and pull the recoil starter handle s...

Страница 62: ...owmobile with a machine cover or a heavy tarpaulin to protect it from dirt and dust 17 If the snowmobile must be stored out doors position the snowmobile out of direct sunlight then block the entire s...

Страница 63: ...2 cycle oil see Gaso line Oil Recommended Injection Oil sub section in the General Infor mation section NOTE After prolonged storage of the 800 cc models Arctic Cat recom mends one tankful of 100 1 g...

Страница 64: ...Cat snowmobile dealer WARRANTY PERIOD The emission warranty period for this snowmobile begins on the same date as the standard warranty coverage and continues for 30 months or 2500 miles whichever com...

Страница 65: ...nsfer the unused portion of the original warranty to a second party In order to transfer warranty fill out this form completely then return a copy of this form to Arctic Cat Inc Arctic Cat will then p...

Страница 66: ...Fold Back Once CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here...

Страница 67: ...ou are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat Snowmo bile dealer The authorized Arctic Cat Snowmobile dealer will examine the snowmobile or...

Страница 68: ...Printed in U S A Trademarks of Arctic Cat Inc Thief River Falls MN 56701 p n 2259 386 Phone 218 681 9851 U S 204 982 1656 Canada TM...

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