68
XA086A
7. Disconnect the fuel level sensor connector; then
remove the gas tank.
NOTE: The fuel level sensor connector can be
accessed from within the front right fender well.
CLEANING AND INSPECTING
1. Clean all gas tank components with parts-cleaning
solvent.
2. Inspect all hoses for cracks or leaks.
3. Inspect gas tank valve, tank cap, and tank for leaks,
holes, and damaged threads.
4. Inspect the gas gauge for proper operation.
INSTALLING
1. Place the gas tank into position on the frame; then
install the cap screws. Tighten securely.
2. Route the gas hoses into position. Mount the fuel fil-
ter and connect the inlet hose to the carburetor.
Secure the gas tank valve to the gas tank.
3. Fill the gas tank with gasoline.
4. Turn the gas tank valve to the ON position and
inspect for leakage.
5. Install the seat.
Gas Tank Valve
The ATV has a valve attached to the gas tank. There are
three positions: ON, RES, and OFF.
KM959
In the OFF position, the valve will not allow gasoline to
flow to the carburetor. In the ON position (the normal
operating position), gasoline will flow from the tank to
the carburetor. In this position, 4.54 L (1.2 U.S. gal.) will
remain in the tank as a reserve quantity. Moving the
valve to the RES position will allow the operator to use
the remaining gasoline in the tank. When turning the
valve to any of the three positions, make sure the indica-
tor is pointed directly at the position desired.
REMOVING/INSPECTING
1. Remove the gas hoses from the valve by releasing
the clamps.
2. Remove the two machine screws securing the valve
to the gas tank mount; then remove the valve.
3. Inspect the valve/tank mating surfaces for damage or
deterioration.
4. Inspect for and remove any obstructions in the valve.
INSTALLING
1. Place the valve into position on the tank bracket and
secure with the machine screws. Tighten securely.
2. Install the gas hoses onto the valve with the clamps.
Oil Flow Chart
KM427A
Oil Pump
NOTE: Whenever internal engine components wear
excessively or break and whenever oil is contami-
nated, the oil pump should be disassembled, cleaned,
and inspected.
NOTE: The oil pump is not a serviceable compo-
nent. If the pump is defective, the oil pump must be
replaced.
REMOVING/DISASSEMBLING
1. Remove the oil pump from the engine (see
Right-Side Components in Engine/Transmission).
! WARNING
Drain the gas tank prior to this procedure.
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