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MAINTENANCE

Checking/Adding

Brake Fluid

1. With sight glass reservoir in a

level position, check the fluid
level. The brake fluid level must
be visible in the sight glass.



NOTE: If the sight glass appears

dark, there is a sufficient amount
of fluid in the reservoir.

741-328A

2. If the brake fluid is not visible in

the sight glass, remove the reser-
voir cover and add Arctic Cat
approved brake fluid until the fluid
is at the recommended level.
Install and secure the reservoir
cover. Do not allow moisture to
contaminate the brake system.

Changing Brake Fluid

The brake fluid must be changed on a
regular basis and whenever the brake
fluid has been overheated or contami-
nated. The brake fluid should be
changed every 1000 miles or at the end
of the snowmobiling season, which-
ever occurs first. Take the snowmobile
to an authorized Arctic Cat Snowmo-
bile dealer for this service. This service
is at the discretion and expense of the
snowmobile owner.

Checking Brake Lever

Travel

Before each use, check the brake lever
travel using the following procedure:

1. Compress the brake lever fully.



NOTE: Do not pump the brake

lever as it will produce an inaccu-
rate reading.

2. Measure the distance between the

brake lever and the handlebar. The
distance must be greater than 2.54
cm (1 in.).

741-328B

! WARNING

DO NOT operate the snowmobile
when

the

brake

lever

lock

is

engaged or when any component
in the brake system is damaged,
worn, or adjusted improperly. If the
snowmobile is operated and the
brake system is not functioning
properly, severe personal injury
could result.

CAUTION

Brake fluid is highly corrosive. Do
not spill brake fluid on any surface
of the snowmobile.

! WARNING

Do not overfill the brake fluid res-
ervoir.

Overfilling

the

reservoir

may cause the brake system to
hydraulically lock. Use only Arctic
Cat approved brake fluid. Never
substitute or mix different types or
grades of brake fluid. Brake loss
can result. Brake loss can result in
severe injury or even death.

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Содержание 2010 Crossfire 600

Страница 1: ...Operator sManual SHARE OUR PASSION TM 2010 2010 Crossfire600 Crossfire800 SnoPro LE M6 M8 SnoPro LE M8HCR M1000SnoPro Mountain Crossover Models...

Страница 2: ...sale of snowmobile on Arctic Cat supplied batteries 4 THIRTY 30 DAYS from date of sale for all dealer installed genuine Arctic Cat service parts and accessories 5 UNTIL EXPIRATION OF THE NEW PRODUCT W...

Страница 3: ...e 600 800 cc STD Models 16 Towing 16 Arctic Power Valve APV System 16 Exhaust Controlled Timing ECT System 17 Operating Instructions 18 22 Starting and Stopping Engine 18 Braking 19 Emergency Stopping...

Страница 4: ...and Safety Handbook Failure to follow this warning could result in personal injury to yourself or others PERSONAL INJURY To avoid injury to yourself and others NEVER operate the snowmobile without fi...

Страница 5: ...r or service is ever required contact an authorized Arctic Cat Snowmobile dealer for professional service At the time of publication all information and illustrations were technically cor rect Some il...

Страница 6: ...Model Numbers S2010M6D3EUSG S2010M8H3EUSG S2010M8HSPUSW S2010M8HLEUSB S2010M8HEKUSG S2010M8HSEUSW S2010M8HHCUSG S2010M1LSEUSW S2010CFD1EUSG S2010CFH1EUSG S2010CFHSPUSW S2010CFHLEUSB Standards to whic...

Страница 7: ...SNOWMOBILE SAFETY RULES 3 SNOWMOBILE SAFETY RULES...

Страница 8: ...n any way Always provide the snowmobile name VIN and ESN when contacting an authorized Arctic Cat Snowmobile dealer for parts service accessories or warranty If the complete engine must be replaced as...

Страница 9: ...its rated capacity only Expan sion room must be maintained in the tank particularly if the tank is filled with cold gasoline and then moved to a warm area Also if the snowmobile is to remain on a trai...

Страница 10: ...en to an authorized Arctic Cat Snowmobile dealer for a checkup This checkup is at the discretion and the expense of the snowmobile owner DRIVE BELT BREAK IN Drive belts require a break in period of ap...

Страница 11: ...appears With RPM displayed on the readout screen by pushing and holding the left button maximum RPM will be dis played on the readout screen The max imum RPM readout will reset when the right button...

Страница 12: ...within the speedometer tachometer Also incorporated into the speedometer tachometer is a digital readout screen FZ001E A High Beam B Oil Pressure Low Oil C Coolant Temperature D Increment Button E Sel...

Страница 13: ...out with the maximum altimeter dis played push and hold the select button for a minimum of two seconds Service Icon The icon should briefly illuminate each time the engine is started then it should go...

Страница 14: ...ed take the snowmobile to an authorized Arctic Cat Snowmobile dealer for service If not under warranty this service is at the discretion and expense of the snowmo bile owner Additional codes are displ...

Страница 15: ...duce noise and to improve the total performance of the engine If any exhaust system component is removed from the engine and the engine is run severe engine damage will result AIR INTAKE SILENCER Used...

Страница 16: ...at the end of the snowmobiling season whichever occurs first This service is at the discretion and expense of the snowmobile owner When operating the snowmobile at high altitudes it may be necessary...

Страница 17: ...he snowmobile to an authorized Arctic Cat Snowmobile dealer for this service This service is at the discretion and expense of the snowmobile owner Kits are available to either stiffen or soften gas sh...

Страница 18: ...ommended that whenever studs are installed on a track carbide wear bars should be installed on the skis Carbide wear bars complement the track studs to balance steering con trol under these conditions...

Страница 19: ...peed is above 4000 RPM NOTE If attempting to shift into reverse at too high engine RPM above 4000 RPM the reverse function will be cancelled and the coolant temperature warning icon will flash This in...

Страница 20: ...re 1 Slide the front of the seat into position on the tunnel then lower the rear of the seat onto the lock ing pins 2 Press down on the rear of the seat until the retaining clips snap into place on th...

Страница 21: ...may also be sticking NOTE APV cleaning may be done by the snowmobile owner if qualified to do so If the owner does not feel qualified take the snowmobile to an authorized Arc tic Cat Snowmobile deale...

Страница 22: ...2 54 cm 1 in 741 328C 2 Check the fluid level in the reser voir The brake fluid level must be visible in the sight glass Add Arc tic Cat approved brake fluid as necessary 741 328A NOTE If the sight g...

Страница 23: ...tion key to the OFF position or push the emergency stop switch to the DOWN position BRAKING The following items are items that the operator must be familiar with when operating this snowmobile and its...

Страница 24: ...g the brake lever more than twice is nec essary to obtain the necessary stopping power immediately take the snowmobile to an authorized Arctic Cat Snowmobile dealer for service If not under warranty t...

Страница 25: ...it sev eral times The lever MUST return to the idle position quickly and completely NOTE If the throttle control lever operates properly and the engine does not start compress the throt tle lever sli...

Страница 26: ...These changes affect drive train components The altitude information decal is located beneath the hood of the snow mobile NOTE Just as important as cali brating the snowmobile for higher altitudes is...

Страница 27: ...side and place a piece of cardboard underneath to protect the finish on the hood and belly pan NOTE It is recommended that the gas tank be nearly empty less than 1 4 full when tipping the snowmobile...

Страница 28: ...r enough to allow the flush fluid to drain from the gear case into the drain pan 18 Secure the snowmobile in this position until the flush fluid is completely drained 19 When the fluid has completely...

Страница 29: ...to the upper steering shaft grease fitting located on each side of the snowmobile directly below the inner cap screw securing the upper A arm to the chassis until grease is noted coming out of the bot...

Страница 30: ...operation throttle cable tension and wear Drive Belt Daily Monthly 32 Check for wear cracks and fraying Check length and width dimensions Ski Wear Bars Daily 42 Check for wear and damage Electrical W...

Страница 31: ...lways use the recom mended spark plugs in the engine See the appropriate specifications chart for correct spark plug gap Varying terrain conditions and operat ing usage may require spark plugs of a di...

Страница 32: ...mance or engine damage CHECKING ADJUSTING APV CABLES Proper cable adjustment is critical to the operation of the APV system Although inspecting cable adjustment is recommended every 1000 2000 miles th...

Страница 33: ...ements to the APV Cable Length chart NOTE The measurements must be within the specifications from the chart If the measurements are within specifications no adjust ment is necessary proceed to step 8...

Страница 34: ...service is at the discretion and expense of the snowmobile owner Checking Brake Lever Travel Before each use check the brake lever travel using the following procedure 1 Compress the brake lever full...

Страница 35: ...lows free of air bubbles NOTE It may be necessary to refill the reservoir during the bleeding process 5 When the brake fluid is free of all air and the brake lever feels firm when compressed fill the...

Страница 36: ...aining fluid then fill the reservoir with fresh fluid and install the cover 9 Pump the brake lever to ensure correct positioning of the brake pads then release 10 Remove the reservoir cover and fill t...

Страница 37: ...1 Place a straightedge on the top of the drive belt The straightedge should reach from the drive clutch to the top of the driven pulley NOTE Make sure the drive belt is all the way out in the driven...

Страница 38: ...turn the adjuster around reverse it and insert the cap screw into the adjuster 0744 551 6 Install the sheave adjuster and cap screw onto the driven pulley then tighten the cap screw until the movable...

Страница 39: ...the track on the bottom side hook a spring scale around a track clip then pull down on the scale to the recommended pressure Measure the deflection distance between the bottom of the wear strip and t...

Страница 40: ...whenever the track tension is adjusted Checking Track Alignment 1 Remove excess ice and snow buildup from the track track drive sprockets and the inside of the skid frame 2 Position the tips of the s...

Страница 41: ...inue adjustment until proper alignment is obtained NOTE Make sure correct track tension is maintained after adjust ing track alignment see Track Ten sion sub section 3 After proper track alignment is...

Страница 42: ...spring ten sion on the side that is pitching If both sides are pitching relax the spring ten sion on both sides 734 501B 734 500B Adjusting Shocks Fox Air Shocks NOTE It is recommended to monitor the...

Страница 43: ...loss is from the pump hose not from the shock 6 Install the air valve cap onto the shock Skid Frame Front Arm NOTE On some models the front arm limiter straps are not adjustable The skid frame front a...

Страница 44: ...tool kit Rotate the wrench until the cam is in the desired position To stiffen the ride rotate the cam so as to raise the spring end Make the appropriate adjustment on the other cam LIGHTS For the cor...

Страница 45: ...torx head screws securing the air silencer plenum to the hood 3 Open the hood then remove the O rings securing the air silencer plenum to the hood and remove the air silencer plenum to access the bulb...

Страница 46: ...t the headlight using the adjustment knobs until correct aim is obtained Shut the engine off then disengage the brake lever lock SKI WEAR BARS The ski wear bar is a replaceable bar attached to the und...

Страница 47: ...rubber damper inserts and washers NOTE Install the cap screw so the slotted nut will be located to the inside of the ski 6 Apply red Loctite 271 to the threads of the cap screw then tighten the nut t...

Страница 48: ...TE The rail wear strips will wear rapidly if the snowmobile is operated on terrain on which the snow cover is minimal Loose snow is required to cool and lubri cate the wear strips and prevent accelera...

Страница 49: ...he part number can be read will ensure that the drive belt is always run the same direction DRIVE BELT DEFLECTION Drive belt length condition and deflection are all important for peak performance To c...

Страница 50: ...ced or if the drive belt turns over offset must be checked Also offset must be checked whenever either the drive clutch or driven pulley is serviced NOTE For checking offset it is necessary to use Clu...

Страница 51: ...utch driven pulley using the par allelism bar and reference points X and Y with the parallelism bar between the driven sheaves Using a caliper or a machinist s scale measure X and Y from the back side...

Страница 52: ...ension leads from the spark plugs then remove the plugs connect them to the leads and ground them on the cylinder heads B Pour 29 5 ml 1 fl oz of SAE 30 petroleum based oil into each spark plug hole a...

Страница 53: ...ing bolts to reduce track tension Cover the snowmobile with a machine cover or a heavy tarpaulin to protect it from dirt and dust 16 If the snowmobile must be stored outdoors position the snowmo bile...

Страница 54: ...s for deterioration or cracks replace if necessary Make sure all connec tions are tight then on 2 stroke models fill the oil injection reser voir with the recommended 2 cycle oil see Gasoline Oil sub...

Страница 55: ...rd warranty coverage and continues for 30 months or 2500 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components...

Страница 56: ...52 NOTES...

Страница 57: ...sfer the unused portion of the original warranty to a second party In order to transfer warranty fill out this form completely then return a copy of this form to Arctic Cat Inc Arctic Cat will then pr...

Страница 58: ...Fold Back Once CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here...

Страница 59: ...m your selling dealer warranty may be performed by any authorized Arctic Cat Snowmobile dealer The authorized Arctic Cat Snowmobile dealer will examine the snowmobile or part to determine if in his op...

Страница 60: ...Printed in U S A Trademarks of Arctic Cat Inc Thief River Falls MN 56701 p n 2258 698 Phone 218 681 9851 U S 204 982 1772 Canada TM ARCTIC CAT...

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