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913F Powerig® Unit (HK1191)

130989 Motor, Pump, Base. Valve Components (1 of 2)

505299

Strain Relief (2)

508691

Breather Vent Filter

590542

DANGER Sticker (2)

500072

Cap Screw (10)

508672

Copper Washer (10)

Torque screws to 40-45 inch pounds

Verify torque after installation

of engine and valve assemblies

110687

Female

Connector

130991

Cover Plate

Assembly

(See Figure 7)

103596

Directional Valve

(See Figure 8)

508853

Plug

508848

Cable

508692

Oil

Level Sight Gauge

130999

Reservoir

120332

Pilot Valve

130979

Gasket

500074

Cap Screw (4)

Torque screws to

90-110 inch pounds

103904

Drain Tube

508849

Elbow

Note orientation

508850

Nipple

103599

Pull &

Return Manifold

Torque this Screw to

80-100 inch pounds

508843

Dust

Cover Plug (2)

502729

Hex Nipple

504057

Hex Nipple

110438

Male

Quick Disconnect

110439

Female

Quick Disconnect

502402

Hex

Reducing

Bushing

508847

Straight

Tube

Connector

508859

Filter Tube

508693

Return

Oil Filter

502728

Hex Nipple

508858

Filter

Head Assembly

INSTALL WITH

ARROW DOWN

508846

Straight Connector

508857

Bulkhead Fitting

INSTALL FROM BOTTOM OF COVERPLATE:

LOCKWASHER ON BOTTOM; NUT ON TOP

508860

Hex Nipple

130861

Kick Down Relief Valve

590553

SPX Nameplate

502991

Drive Screw (4)

508861

Male Adapter

Figure 6

SEE CONTINUED

DRAWING FROM

PREVIOUS PAGE

130989_revC

Содержание Powerig 913F

Страница 1: ... Hydraulic Power Source Safety Instructions 3 Description 4 Specifications 4 Troubleshooting 4 Principle of Operation 5 Electrical and Hydraulic Schematic Diagrams 6 Preparation for Use 7 Checking and Adjusting Pressures 7 Operating Instructions 7 Maintenance 8 Spare Parts and Accessories 9 Components Drawings 10 16 ...

Страница 2: ...2 913F Powerig Unit HK1191 ...

Страница 3: ...ting downtime and in preventing an accident which may cause severe personal injury 22 Never place hands between nose assembly and work piece Keep hands clear from front of tool 23 There is a risk of crushing if tool is cycled without Nose Assembly installed 24 Tools with ejector rods should never be cycled with out nose assembly installed 25 When two piece lock bolts are being used always make sur...

Страница 4: ...s Powerig includes a roll cage for protection as well as to facilitate moving the unit to various work stations The unit weighs approximately 175 pounds 79 379 kg when filled with hydraulic fluid Description WARNING RETURN pressure can be adjusted to 6000 PSI if required for use with HPT tools ONLY DO NOT OPERATE OTHER HUCK TOOLS AT THIS RETURN PRESSURE Severe personal injury and damage to tool ma...

Страница 5: ...is starting the pressure stroke As the piston is forced into the cylinder barrel pressure is developed in the pressure chamber R Intake valve L closes and the discharge check valve N is forced open delivering oil from the piston pump to the system which joins the oil from the gear pump at O FIGURE 2 When the pressure builds up to the setting of the spring P Approximately 600 psi pressure against t...

Страница 6: ...nd 505174 6 will be joined together with 104480 and grounded in one location inside the solenoid valve 130998 1 RS 1 130998 ON OFF Rocker Switch 130998 2 RS 2 130993 KS 1 Engine Kill Switch Lead Internal Relief Valve 9200 psi External Relief Valve PULL Pressure adjustment M H P L P L P Unloading Valve 660 psi Super Charge Relief Valve 200 psi Pilot Valve T B P A P B T A Directional Valve Kick down...

Страница 7: ...Be sure that 1 Hose from PULL PRESSURE on the control panel runs to the port stamped with a letter P on the tool 2 Hose from RETURN PRESSURE on the control panel runs to the port stamped with letter R on the tool Plug the control cable from the tool into the two prong socket on the Powerig Hydraulic Power Source Press the tool trigger switch and let the Powerig operate for a few minutes to circula...

Страница 8: ...ults in noticeable loss of engine power Clean the reusable type of air cleaner every 10 operating hours more frequently if the unit is operating in dusty or dirty environment To clean remove the air cleaner and dip it in gasoline Remove and inspect the spark plug at each oil change Keep electrodes clean and free of carbon Adjust electrode gap to 030 inch If electrodes are pitted or burned or the c...

Страница 9: ...AUXILIARY SWITCH AND CONTROL CORD 113056 An auxiliary switch is available for use when checking and adjusting pressures and when troubleshooting HOSE AND CONTROL CORD KITS of various lengths Please contact your HUCK representative PUMP REBUILD PARTS are recommended when the pump cannot build pressure normally and requires rebuilding Training assistance is available for rebuilding pumps PUMP REBUIL...

Страница 10: ... 500217 Hex Nut 110439 Female Coupler 504057 Hex Nipple Apply Parker Threadmate HUCK p n 508567 to threads per mfr instructions Tighten to finger tight condition first then wrench tight 2 3 turns more Kick down Relief Valve RETURN Pressure Adjustment Apply Parker Threadmate HUCK p n 508567 to threads per mfr instructions Tighten to finger tight condition first then wrench tight 2 3 turns more 5901...

Страница 11: ... Screw 2 508863 Dowel Pin 2 508796 Spacer 130998 ON OFF Rocker Switch 508795 Angle Bracket 508797 Lockwasher 2 508800 ON OFF Decal 500083 Cap Screw 3 Torque to 90 100 inch pounds 500170 Flat Washer 3 508851 Terminal Ring MOTOR GROUND 508867 Button Head Screw 2 508854 Loop Clamp 3 131310 Curved Cover with Hole 508864 Round Machine Screw 8 508865 Grommet 502467 Button Head Screw 2 130994 Hour Meter ...

Страница 12: ... to 90 110 inch pounds 103904 Drain Tube 508849 Elbow Note orientation 508850 Nipple 103599 Pull Return Manifold Torque this Screw to 80 100 inch pounds 508843 Dust Cover Plug 2 502729 Hex Nipple 504057 Hex Nipple 110438 Male Quick Disconnect 110439 Female Quick Disconnect 502402 Hex Reducing Bushing 508847 Straight Tube Connector 508859 Filter Tube 508693 Return Oil Filter 502728 Hex Nipple 50885...

Страница 13: ...ow 103900 Check and Relief Valve 508708 Valve Stem 508701 Spring 508710 Spring Guide 500778 O ring 508709 Valve Cap 500237 Nut 500138 Cap Screw 508717 Valve Knob 501084 Back up Ring 500778 O ring 508723 Cover Plate 500776 O ring 507544 Intake Screen 504711 O ring 504711 O ring 508719 Suction Line 508718 Straight Connector 130913 Basic Pump See Figure 9 500073 Cap Screw 3 1 4 20 500115 Cap Screw 2 ...

Страница 14: ...Ring 4 places 501082 Back up Ring 2 places 500776 O Ring 2 places 131150 Poppet 2 places 131152 Valve Piston 131149 Spool 4 places 508789 Spring 4 places 508791 Washer 4 places 500063 Cap Screw 500066 Cap Screw 8 places 131155 Valve Body 103599 Manifold 500076 Cap Screw 2 places 500778 O Ring 4 places 501084 Back up Ring 4 places 500778 O Ring 131151 Bushing 2 places 131153 End Cap Components with...

Страница 15: ...15 913F Powerig Unit HK1191 130913 Basic Pump Figure 9 130913_revB See Figure 10 ...

Страница 16: ...16 913F Powerig Unit HK1191 131295 Pump Barrel Assembly Figure 10 131295_revA ...

Страница 17: ...ar or as part of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition design operation ...

Страница 18: ...00 São Paulo SP Brazil Tel 55 11 3583 7061 Suzhou Operations 58 Yinsheng Road SIP Suzhou Jiangsu 215126 China Tel 86 512 62863800 8888 Telford Operations Unit C Stafford Park 7 Telford Shropshire England TF3 3BQ Tel 44 1952 290011 Fax 44 1952 207701 thisales arconic com Tokyo Operations Japan and Korea 1013 Hibiya U 1 Bldg Uchisaiwai cho 1 1 7 Chiyoda ku Tokyo 100 0011 Japan Tel 81 3 3539 6594 Fax...

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