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3

913F Powerig® Unit (HK1191)

    

1.

 A half hour long hands-on training session with qualified 

personnel is recommended before using Huck equipment.

2. Huck equipment must be maintained in a safe working 

condition at all times. Tools and hoses should be inspected 

at the beginning of each shift/day for damage or wear.  Any 

repair should be done by a qualified repairman trained on 

Huck procedures. 

3. Repairman and Operator must read manual prior to using 

equipment. Warning and Caution stickers/labels supplied 

with equipment must be understood before connecting 

equipment to any primary power supply.  As applicable, each 

of the sections in this manual have specific safety and other 

information.

4. Read MSDS Specifications before servicing the tool. MSDS 

Specifications are available from the product manufacturer or 

your Huck representative.

5. When repairing or operating Huck installation equipment, 

always wear approved eye protection.  Where applicable, refer 

to ANSI Z87.1 - 2003

6. Only genuine Huck parts shall be used for replacements or 

spares.  Use of any other parts can result in tooling damage or 

personal injury.  

7. If a part affixed with warning labels is replaced, or labels 

are missing or damaged, the end user is responsible for 

replacement.  Refer to assembly drawing and parts list for 

replacement part number and proper placement.  

8. Disconnect primary power source before performing 

maintenance on Huck equipment or changing Nose Assembly.

9. Tools and hoses should be inspected for leaks at the 

beginning of each shift/day. If any equipment shows signs of 

damage, wear, or leakage, do not connect it to the primary 

power supply.

10. Mounting hardware should be checked at the beginning of 

each shift/day.

11. Make sure proper power source is used at all times.

12. Release tool trigger if power supply is interrupted.

13. Tools are not to be used in an explosive environment unless 

specifically designed to do so.

14. Never remove any safety guards or pintail deflectors.

15. Where applicable, ensure deflector or pintail collector is 

installed and operating prior to use.

16. Never install a fastener in free air. Personal injury from 

fastener ejecting may occur.

17. Where applicable, always clear spent pintail out of nose 

assembly before installing the next fastener. 

18. There is possibility of forcible ejection of pintails or spent 

mandrels from front of tool. 

19. Check clearance between trigger and work piece to ensure 

there is no pinch point when tool is activated.  Remote 

triggers are available for hydraulic tooling if pinch point is 

unavoidable.

20. Unsuitable postures may not allow counteracting of normal 

expected movement of tool. 

21. Do not abuse tool by dropping or using it as a hammer.  

Never use hydraulic or air lines as a handle or to bend or pry 

the tool.  Reasonable care of installation tools by operators is 

an important factor in maintaining tool efficiency, eliminating 

downtime, and in preventing an accident which may cause 

severe personal injury.

22. Never place hands between nose assembly and work piece. 

Keep hands clear from front of tool.

23. There is a risk of crushing if tool is cycled without Nose 

Assembly installed.

24. Tools with ejector rods should never be cycled with out nose 

assembly installed.

25. When two piece lock bolts are being used always make sure 

the collar orientation is correct. See fastener data sheet for 

correct positioning.

26. Tool is only to be used as stated in this manual. Any other 

use is prohibited.

27. There is a risk of whipping compressed air hose if tool is 

pneudraulic or pneumatic.

28. Release the trigger in case of failure of air supply or hydraulic 

supply.

29. Use only fluids or lubricants recommended.

30. Disposal instruction: Disassemble and recycle steel, aluminum 

and plastic parts, and drain and dispose of hydraulic fluid in 

accordance with local lawful and safe practices.

31. If tool is fixed to a suspension device, ensure that the device 

is secure prior to operating the tool.

32. 

High pressure hydraulic fluid escaping from pinhole leaks 

in hydraulic equipment can cause an injection injury which 

could result in tissue damage, amputation or even death. 

Work gloves will not protect against pinhole leaks. Before 

each use of hydraulic equipment, inspect with pressure 

relieved. Replace any worn or damaged hydraulic parts 

immediately with items recommended for the application by 

the original manufacturer.

33. Hydraulic fluid which penetrates the skin is highly toxic. If 

you experience an injection injury, seek medical attention 

immediately.  The sooner effective treatment is received the 

less chance long-term disability will occur. 

Safety Instructions

GLOSSARY OF TERMS AND SYMBOLS:

 

-  Read manual prior to using this equipment.

 

-  Eye protection is required while using this 

equipment.

 

-  Hearing protection is required while using this 

equipment. 

Notes: are reminders of required procedures.

Bold, Italic type, and underline:

 emphasize a specific 

instruction.

WARNINGS: Must be understood to avoid 

severe personal injury.
CAUTIONS: Show conditions that will 

damage equipment or structure.

Where the following trade names are used in this manual, please note:

DEXRON

 is a registered trademark of General Motors Corporation.

GLYD Ring

 is a registered trademark of Trelleborg Sealing Solutions Germany GmbH

Loctite

 is a registered trademark of Henkel Corporation, U.S.A.

LUBRIPLATE

 is a registered trademark of Fiske Brothers Refining Co.

MERCON

 is a registered trademark of Ford Motor Corp.

MOLYKOTE

 is a registered trademark of Dow Corning Corporation

Never-Seez

 is a registered trademark of Bostik, Inc. 

Quintolubric

 is a registered trademark of Quaker Chemical Corp.

Slic-tite

 is a registered trademark of LA-CO Industries, Inc. 

Spirolox

 is a registered trademark of Smalley Steel Ring Company

Teflon

 is a registered trademark of Chemours Company FC.

Threadmate

 is a registered trademark of Parker Intangibles LLC.

TRUARC

 is a trademark of TRUARC Co. LLC.

Vibra-Tite

 is a registered trademark of ND Industries, Inc. USA.

Содержание Powerig 913F

Страница 1: ... Hydraulic Power Source Safety Instructions 3 Description 4 Specifications 4 Troubleshooting 4 Principle of Operation 5 Electrical and Hydraulic Schematic Diagrams 6 Preparation for Use 7 Checking and Adjusting Pressures 7 Operating Instructions 7 Maintenance 8 Spare Parts and Accessories 9 Components Drawings 10 16 ...

Страница 2: ...2 913F Powerig Unit HK1191 ...

Страница 3: ...ting downtime and in preventing an accident which may cause severe personal injury 22 Never place hands between nose assembly and work piece Keep hands clear from front of tool 23 There is a risk of crushing if tool is cycled without Nose Assembly installed 24 Tools with ejector rods should never be cycled with out nose assembly installed 25 When two piece lock bolts are being used always make sur...

Страница 4: ...s Powerig includes a roll cage for protection as well as to facilitate moving the unit to various work stations The unit weighs approximately 175 pounds 79 379 kg when filled with hydraulic fluid Description WARNING RETURN pressure can be adjusted to 6000 PSI if required for use with HPT tools ONLY DO NOT OPERATE OTHER HUCK TOOLS AT THIS RETURN PRESSURE Severe personal injury and damage to tool ma...

Страница 5: ...is starting the pressure stroke As the piston is forced into the cylinder barrel pressure is developed in the pressure chamber R Intake valve L closes and the discharge check valve N is forced open delivering oil from the piston pump to the system which joins the oil from the gear pump at O FIGURE 2 When the pressure builds up to the setting of the spring P Approximately 600 psi pressure against t...

Страница 6: ...nd 505174 6 will be joined together with 104480 and grounded in one location inside the solenoid valve 130998 1 RS 1 130998 ON OFF Rocker Switch 130998 2 RS 2 130993 KS 1 Engine Kill Switch Lead Internal Relief Valve 9200 psi External Relief Valve PULL Pressure adjustment M H P L P L P Unloading Valve 660 psi Super Charge Relief Valve 200 psi Pilot Valve T B P A P B T A Directional Valve Kick down...

Страница 7: ...Be sure that 1 Hose from PULL PRESSURE on the control panel runs to the port stamped with a letter P on the tool 2 Hose from RETURN PRESSURE on the control panel runs to the port stamped with letter R on the tool Plug the control cable from the tool into the two prong socket on the Powerig Hydraulic Power Source Press the tool trigger switch and let the Powerig operate for a few minutes to circula...

Страница 8: ...ults in noticeable loss of engine power Clean the reusable type of air cleaner every 10 operating hours more frequently if the unit is operating in dusty or dirty environment To clean remove the air cleaner and dip it in gasoline Remove and inspect the spark plug at each oil change Keep electrodes clean and free of carbon Adjust electrode gap to 030 inch If electrodes are pitted or burned or the c...

Страница 9: ...AUXILIARY SWITCH AND CONTROL CORD 113056 An auxiliary switch is available for use when checking and adjusting pressures and when troubleshooting HOSE AND CONTROL CORD KITS of various lengths Please contact your HUCK representative PUMP REBUILD PARTS are recommended when the pump cannot build pressure normally and requires rebuilding Training assistance is available for rebuilding pumps PUMP REBUIL...

Страница 10: ... 500217 Hex Nut 110439 Female Coupler 504057 Hex Nipple Apply Parker Threadmate HUCK p n 508567 to threads per mfr instructions Tighten to finger tight condition first then wrench tight 2 3 turns more Kick down Relief Valve RETURN Pressure Adjustment Apply Parker Threadmate HUCK p n 508567 to threads per mfr instructions Tighten to finger tight condition first then wrench tight 2 3 turns more 5901...

Страница 11: ... Screw 2 508863 Dowel Pin 2 508796 Spacer 130998 ON OFF Rocker Switch 508795 Angle Bracket 508797 Lockwasher 2 508800 ON OFF Decal 500083 Cap Screw 3 Torque to 90 100 inch pounds 500170 Flat Washer 3 508851 Terminal Ring MOTOR GROUND 508867 Button Head Screw 2 508854 Loop Clamp 3 131310 Curved Cover with Hole 508864 Round Machine Screw 8 508865 Grommet 502467 Button Head Screw 2 130994 Hour Meter ...

Страница 12: ... to 90 110 inch pounds 103904 Drain Tube 508849 Elbow Note orientation 508850 Nipple 103599 Pull Return Manifold Torque this Screw to 80 100 inch pounds 508843 Dust Cover Plug 2 502729 Hex Nipple 504057 Hex Nipple 110438 Male Quick Disconnect 110439 Female Quick Disconnect 502402 Hex Reducing Bushing 508847 Straight Tube Connector 508859 Filter Tube 508693 Return Oil Filter 502728 Hex Nipple 50885...

Страница 13: ...ow 103900 Check and Relief Valve 508708 Valve Stem 508701 Spring 508710 Spring Guide 500778 O ring 508709 Valve Cap 500237 Nut 500138 Cap Screw 508717 Valve Knob 501084 Back up Ring 500778 O ring 508723 Cover Plate 500776 O ring 507544 Intake Screen 504711 O ring 504711 O ring 508719 Suction Line 508718 Straight Connector 130913 Basic Pump See Figure 9 500073 Cap Screw 3 1 4 20 500115 Cap Screw 2 ...

Страница 14: ...Ring 4 places 501082 Back up Ring 2 places 500776 O Ring 2 places 131150 Poppet 2 places 131152 Valve Piston 131149 Spool 4 places 508789 Spring 4 places 508791 Washer 4 places 500063 Cap Screw 500066 Cap Screw 8 places 131155 Valve Body 103599 Manifold 500076 Cap Screw 2 places 500778 O Ring 4 places 501084 Back up Ring 4 places 500778 O Ring 131151 Bushing 2 places 131153 End Cap Components with...

Страница 15: ...15 913F Powerig Unit HK1191 130913 Basic Pump Figure 9 130913_revB See Figure 10 ...

Страница 16: ...16 913F Powerig Unit HK1191 131295 Pump Barrel Assembly Figure 10 131295_revA ...

Страница 17: ...ar or as part of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition design operation ...

Страница 18: ...00 São Paulo SP Brazil Tel 55 11 3583 7061 Suzhou Operations 58 Yinsheng Road SIP Suzhou Jiangsu 215126 China Tel 86 512 62863800 8888 Telford Operations Unit C Stafford Park 7 Telford Shropshire England TF3 3BQ Tel 44 1952 290011 Fax 44 1952 207701 thisales arconic com Tokyo Operations Japan and Korea 1013 Hibiya U 1 Bldg Uchisaiwai cho 1 1 7 Chiyoda ku Tokyo 100 0011 Japan Tel 81 3 3539 6594 Fax...

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