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Patent Pending

October 24, 2017

HK1174

Makers of Huck

, Marson

, Recoil

Brand Fasteners, Tools & Accessories

Instruction Manual

DT4600

Pneudraulic Installation Tool

HUCK DREAM TOOL™

Declaration of Conformity

Safety Instructions

Specifications

Principle of Operation

Preparation for Use

Nose Assembly/Fastener

Compatibility

Attaching and Removing a

Nose Assembly

Operating Instructions

Maintenance

Disassembly Procedure

Assembly Procedure

Fill and Bleed

Components Drawings

10-12

HUCK DREAM TOOL is a registered trademark of Arconic Inc.

Содержание DT4600

Страница 1: ...eclaration of Conformity 2 Safety Instructions 3 Specifications 4 Principle of Operation 5 Preparation for Use 5 Nose Assembly Fastener Compatibility 6 Attaching and Removing a Nose Assembly 6 Operating Instructions 7 Maintenance 7 Disassembly Procedure 8 Assembly Procedure 8 Fill and Bleed 9 Components Drawings 10 12 HUCK DREAM TOOL is a registered trademark of Arconic Inc ...

Страница 2: ...2 DT4600 Pneudraulic Installation Tool HK1174 ...

Страница 3: ...unsuitable postures as it is likely for these not to allow counteracting of normal or unexpected tool movement 8 If the assembly power tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted IV REPETITIVE MOTION HAZARDS 1 When using assembly power tool the operator can experience discomfort in the hands arm...

Страница 4: ...sed in this manual please note DEXRON is a registered trademark of General Motors Corporation Loctite is a registered trademark of Henkel Corporation U S A LUBRIPLATE is a registered trademark of Fiske Brothers Refining Co MERCON is a registered trademark of Ford Motor Corp Never Seez is a registered trademark of Bostik Inc Quintolubric is a registered trademark of Quaker Chemical Corp Slic tite i...

Страница 5: ...inlet connector 3 Set the air pressure on the regulator to 90 psi 6 2 bar and connect the air hose to the tool 4 Press and release the trigger a few times to cycle the tool 5 Disconnect the air hose from the tool and remove the retaining nut 6 Select the correct nose assembly for the fastener to be installed 7 Screw the collet assembly including the lock collar and shim if applicable onto the spin...

Страница 6: ...99 3303 08 MGL self releasing 99 3305 06 MG 99 1456 08 MG 99 1458 06 C6L 99 3003 08 C6L 99 3006 06 BB 99 2707 08 BB 99 2713 06 BR 99 2737 08 BR 99 2743 04 05 06 Huck Clinch HuckMAX NAS1919 1921U 99 3459 202 05 06 08 BB Rivet Pintail 99 3482 Anvil Insert Anvil Holder Collet Chuck Jaws Follower Spring Cap Nose Spindle Extension NON L SERIES Anvil Assembly Collet Unitized Jaws Spindle Extension NON L...

Страница 7: ...ems 3 Proper hand tools both standard and special must be available 4 All parts must be handled carefully and examined for damage or wear Always replace seals when tool is disassembled for any reason Components should be disassembled and assembled in a straight line without bending cocking or undue force 5 Service Parts Kit DT4600KIT includes consumable parts and should be available at all times O...

Страница 8: ...ce apply Loctite 243 per manufacturers instructions to threads of Connecting Tube and screw into Cylinder 2 Make sure Front Gland Assembly is in place and apply Loctite 243 to threads of Nose Adapter per manufacturers instructions screw into tool and torque to 50 ft lbs 3 Thread 121694 DT4600 Seal Insertion tool into the back of the Hydraulic Cylinder Thread 123111 2 Piston Assembly tool onto Hydr...

Страница 9: ...iston returns to the idle position full forward 6 Disconnect the tool from the air line 7 Lay the tool on its side and remove the fill bottle Top off the fluid in the fill port then install and tighten the bleed plug Torque the bleed plug to 60 in lbs 8 Connect the air line to the tool and measure the stroke If the stroke is less than specified remove the bleed plug and add fluid Re insert the ble...

Страница 10: ...rque screw to 60 inch lbs B A B A 500772 O ring 131502 Pintail Bottle Assembly 590351 Pressure and Flow Sticker 90 PSI 6 2 BAR Note Sticker must remain on the tool and readable at all times If the sticker becomes worn unreadable or is missing a new one must be ordered and placed as shown DT4600_revD Figure 6 ...

Страница 11: ...ger Valve Assy 130424 Nose Adapter Apply Loctite 243 Threadlocker to threads and torque to 50 ft lbs 124211 Pintail Deflector 130440 Vacuum Shut off 130451 Hydraulic End Cap Assembly End Cap not sold separately 500780 O ring Apply Loctite 243 Threadlocker to threads and torque to 50 60 ft lbs 500778 O ring 500792 O ring 130430 Retaining Nut Apply Never Seez to threads and torque to 15 ft lbs 13044...

Страница 12: ...eadlocker to threads and torque to 195 in lbs max 500777 O rings 2 130435 Valve Spool 500776 O ring 500966 Retaining Ring 500779 O ring 500778 O ring 500778 O ring 508563 Retaining Ring 130447 Return Gland Assembly Return Gland not available separately Sold as an assembly 500779 O ring Sold as an assembly 130449 Piston Gland Assembly Piston Gland not available separately 500778 O ring 500779 O rin...

Страница 13: ... as part of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition design operation merch...

Страница 14: ...t C Stafford Park 7 Telford Shropshire England TF3 3BQ 01952 290011 FAX 0952 290459 Us Operations BP4 Clos D Asseville 95450 Us par Vigny France 33 1 30 27 9500 FAX 33 1 34 66 0600 AUSTRALIA Melbourne Operations 11508 Centre Road Clayton Victoria Australia 3168 03 764 5500 Toll Free 008 335 030 FAX 03 764 5510 Huck is Forever For the Long Haul The Future of Fastening Technology The Future of Assem...

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