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2480 & 2481 series Hydraulic Installation Tools (HK970)

2481 series Components

Hydraulic hose with

female connector end

Hydraulic hose with

male connector end

Power Cord

See

Figure 13

for Hoses, and Cord part numbers.

120588

Stop

111795

Retaining

Nut

124867

Handle

124876 End Cap

124868 Unloading Valve

124886 Cylinder

Piston

(not sold separately)

124210 Deflector

Front Gland

(not sold separately)

500064 Screw (4)

507107 Locknut (4)

505843 Wiper

124870 Gland Cap

505818 Polyseal

(note orientation)

501110 Back-up Ring

500816 O-ring

501110 Back-up Ring

505849 O-ring

Rear Gland

(not sold separately)

507108 Wiper

501104 Back-up Ring

505810 O-ring

501110 Back-up Ring

500816 O-ring

124871 Front Gland Assembly

124883 Piston Assembly (2481)

124875-2 Piston Assembly (2481L-1)

See Note 1

124873 Rear Gland Assembly

Trigger

Switch

Assembly

(See Figures

7 & 13

for details.)

Notes:

1. The piston shown in this

picture is the standard

2481 tool piston. The

2481L-1 piston protrudes

from the front of the tool.

Figure 12

Содержание 2480 series

Страница 1: ...f Conformity 2 Safety Instructions 3 4 Description 5 Specifications 5 Principle of Operation 6 Tool Setup 6 Preparation for Use 7 Operating Instructions 8 Maintenance 9 Disassembly Procedure 10 11 Assembly Procedure 12 Components Drawings 13 16 Optional Equipment 17 Sticker Locations 17 Troubleshooting 18 ...

Страница 2: ...2480 2481 series Hydraulic Installation Tools HK970 2 ...

Страница 3: ... and preventing an accident which may cause severe personal injury 17 Never place hands between nose assembly and work piece Keep hands clear from front of tool 18 Tools with ejector rods should never be cycled with out nose assembly installed 19 When two piece lock bolts are being used always make sure the collar orientation is correct See fastener data sheet for correct positioning II PROJECTILE...

Страница 4: ... essential 2 Appropriate controls to reduce the risk may include actions such as damping materials to prevent workpiece from ringing 3 Use hearing protection in accordance with employer s instructions and as required by occupational health and safety regulations 4 Operate and maintain tool as recommended in the instruction handbook to prevent an unnecessary increase in the noise level 5 Select mai...

Страница 5: ... or equivalent Automatic Transmission Fluid ATF specifications Fire resistant fluid may be used if it is an ester based fluid such as Quintolubric HFD or equivalent Water based fluid shall NOT be used as serious damage to equipment will occur MAX OPERATING TEMP 125 F 51 7 C MAX FLOW RATE 2 gpm 7 5 l m MAX PULL PRESSURE 8400 psi 580 bar MAX RETURN PRESSURE 3200 psi 220 bar PULL CAPACITY 5380 lbs 24...

Страница 6: ...ston and moves piston forward Nose assembly with tool is then pushed off fastener Powerig Hose Kit Installation Tool Nose Assembly Figure 2 TOOL AND NOSE ASSEMBLY SHOWN ENGAGED ON FASTENER CYLINDER HOME POSITION RETURNED SHEET LINE SPENT PINTAIL EJECTION DANGER ZONE KEEP HANDS AND FOREIGN OBJECTS CLEAR DURING OPERATION TOOL ANVIL WILL ADVANCE TO SHEET LINE WHEN TRIGGER IS PRESSED KEEP THIS AREA CL...

Страница 7: ...ach nose assembly to tool 7 Reconnect tool s trigger control system to hydraulic unit reconnect unit to power supply Check operation of nose assembly Install fasteners in test plate of correct thickness with proper size holes Inspect installed fasteners If fasteners do not pass inspection see TROUBLESHOOTING section of this manual to locate and correct malfunction 8 Operator should receive trainin...

Страница 8: ...avoid structural and tool damage be sure enough clearance is allowed for nose assembly at full stroke Do not abuse tool by dropping it using it as a hammer or otherwise causing unnecessary wear and tear WARNINGS Read full manual before using tool Inspect tool for damage or wear before each use Do not operate if damaged or worn as severe personal injury may occur A half hour training session with q...

Страница 9: ...ols For convenience and as experience indicates keep extra kits O rings back up rings and other standard items and tool parts on hand Inspect tool daily Check hoses fittings and disconnects for leaks or damage Preventive Maintenance SYSTEM INSPECTION Operating efficiency of the tool is directly related to performance of the complete system including tool and nose assembly hydraulic hoses control t...

Страница 10: ...rain relief Figure 10 7 Electric Trigger Models Disassemble switch and cord assembly as instructed in Figure 7 Air Trigger Models Disassemble air trigger and hose assembly as instructed in Figure 8 Disassembly Procedure WARNING Disconnect tool control trigger system from Powerig Hydraulic Unit before disconnecting tool hydraulic hoses from unit If not disconnected in this order severe personal inj...

Страница 11: ...ng valve from piston then remove piston insertion tool and spacer 6 Use a small diameter pointed rod to remove all seals wipers O rings and back up rings from components and discard them Do not re use any seals Clean parts including O ring grooves Examine all components for wear or defects and replace as required Disassembly Procedure Remove Pintail Deflector and unscrew End Cap Press piston assem...

Страница 12: ...y using suitable spacer plate and soft mallet 6 Press wiper into groove of end cap Thread end cap into cylinder and tighten Install deflector 7 Assemble hoses to cylinder head assembly Use Slictite TEFLON thread compound or equivalent on pipe threads See Caution above Hose with male connector must be on PULL front side of cylinder 8 Assemble switch assembly for Electric or Air Trigger 9 Assemble h...

Страница 13: ...d not sold separately 507108 Rear Wiper 501104 Back up Ring 500810 O ring 501110 Back up Ring 500816 O ring 124871 Front Gland Assembly Piston Assembly Note 1 See Table below for part number 124873 Rear Gland Assembly Trigger Switch Assembly Figures7 13 for Electric Figures 8 13 for Air Notes 1 Piston lengths vary depending on which tool is used Some pistons protrude from the front of the tool The...

Страница 14: ...500064 Screw 4 507107 Locknut 4 505843 Wiper 124870 Gland Cap 505818 Polyseal note orientation 501110 Back up Ring 500816 O ring 501110 Back up Ring 505849 O ring Rear Gland not sold separately 507108 Wiper 501104 Back up Ring 505810 O ring 501110 Back up Ring 500816 O ring 124871 Front Gland Assembly 124883 Piston Assembly 2481 124875 2 Piston Assembly 2481L 1 See Note 1 124873 Rear Gland Assembl...

Страница 15: ... tools Contains cord with connecter plug and receptor attached Hydraulic Hoses and Electric Trigger and Cord Figure 13 Tool Number Hose Number Hose Length Control Cord Assembly Number Cord Length 2480 HPHX12 AA10 12 ft 124880 13 ft 2480 2 HPHX2 AA10 2 ft 124880 3 3 ft 2480 17 HPHX17 AA10 17 ft 124880 4 2 ft 2480 25 HPHX25 AA10 25 ft 124880 2 17 ft 2480 30 HPHX30 AA10 30 ft 124880 5 25 ft 2480L 124...

Страница 16: ...ose Assembly See Figure 8 Tools are shipped standard with 12 ft hoses and cord For other lengths available see OPTIONAL EQUIPMENT Air Hoses and Trigger and Cord Figure 14 Tool Number Hose Number Hose Length Air Hose Assembly Number Air Hose Length A2480 124881 1 12 ft 124889 13 ft A2480 6 124881 2 6 ft 124889 1 6 5 ft A2480 30 HPHX30 AA10 30 ft 124889 2 31 ft A2480LS 124881 1 12 ft 124889 13 ft ...

Страница 17: ...18309 26 and female quick connect 38 ft 118309 38 fittings at each end 52 ft 118309 52 Individual Hoses Hose Length Part No 2 ft HPHX02 AA10 6 ft HPHX06 AA10 12 ft HPHX12 AA10 17 ft HPHX17 AA10 25 ft HPHX25 AA10 30 ft HPHX30 AA10 38 ft HPHX38 AA10 40 ft HPHX40 AA10 50 ft HPHX50 AA10 TEFLON Stick 503237 TEFLON Sealant 620012 Loctite 243 508567 Never Seez NS 160 505565 anti seize and lubricating com...

Страница 18: ... surfaces of tool parts e Excessive wear of unloading valve in tool 7 Grooves on fastener pintail stripped during PULL stroke a Operator not sliding anvil completely onto fastener pintail b Incorrect fastener grip c Worn or damaged jaw segments d Metal particles in pull grooves of jaw segments e Excessive sheet gap 8 Collar of HUCKBOLT fastener not completely swaged a Improper tool operation see T...

Страница 19: ... in service wear or as part of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition des...

Страница 20: ... Tel 1 800 826 2884 Fax 1 800 573 2645 afs sales idg arconic com Waco Operations PO Box 8117 8001 Imperial Drive Waco TX 76714 8117 Tel 1 800 388 4825 Fax 1 800 798 4825 afs sales waco arconic com INDUSTRIAL GLOBAL Kolkata Operations Unit No 28 2nd Floor 55 1 Chowringhee Road Kolkata 700071 West Bengal India Tel 91 33 40699170 Tel 91 33 40699180 Fax 91 33 40699184 Melbourne Operations 1508 Centre ...

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