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Fumes and gas exhaust hose reel

15

  13  REPLACING HOSE (MOTORIZED)

Note:

 It is advised to have two (2) technicians to perform hose replacement on the MAXIREEL hose 

reel. AQC will not be held responsible of hose reel operation if customer does not replace defective 

or damaged hose with identical new hose. Technicians or qualified personal will need to work from 

a safe raised platform if hose reel is installed at ceiling height.

Safety note:

 Proper gear such as harnesses and hard hats should be be worn as per OSHA safety 

standards if technicians need to work in an elevated area.

DO NOT OPERATE REEL UNTIL STEPS LISTED BELOW HAVE BEEN COMPLETED.

1 .

   Press the DOWN button to unwrap the hose completely from the drum. 

DO NOT OPERATE 

REEL AFTER THIS  STEP.

 2.

  Remove hose reel drum cover.

 3.

  Remove hose clamp from reel exhaust inlet inside hose reel drum.

4 .

  Loosen  the  U  clamp  holding  the  flexible  hose  onto  the  reel  drum. 

AT  THIS  POINT,  A 

TECHNICIAN SHOULD HOLD THE HOSE TO STOP IT FROM FALLING DOWN TO THE FLOOR. 

THIS COULD RESULT IN SEVERE INJURIES OR PROPERTY DAMAGES.

5 .

   Lower the hose gently to the floor. DO NOT DROP THE HOSE.

 6. 

  If hose is equipped with hose stop, remove and set aside. It will be needed when replacement 

of hose complete.

 7.

  Insert about 24" to 30" of the new flexible hose through the U bolt on hose reel drum.

8 .

  Slip hose onto the reel exhaust inlet inside hose reel drum.

9 .

  Tighten hose clamp onto the new hose. Ensure clamp is firmly attached to the hose reel inlet 

collar. Metal screws may be used below the hose clamp to secure the hose in place on collar.

10 .

  Pull on hose toward the exterior of the reel to form a long 90 degrees bend. 

DO NOT KINK 

THE HOSE TO BLOCK AIRFLOW.

11 .

  Tighten the U bolt onto the new flexible hose. 

DO NOT CRUSH THE HOSE AND BLOCK 

AIRFLOW.

12 .

  Install drum cover on to the hose reel drum.

13 .

  Remove tailpipe adaptor from damaged hose and install on new hose

14 .

  Check up and down movement of hose reel for proper operation.

15 .

  If hose reel is equipped with hose stop for automatic fan START/STOP, install hose stop on 

flexible making sure the hose stop blocks the signal to the reflector when hose is wrapped 

around the drum.

HOSE STOP

Содержание MAXIREEL

Страница 1: ...ance This manual is property of the owner Leave with the unit when set up and start up are complete AQC Dust Collecting Systems inc reserves the right to change design and specifications without prior...

Страница 2: ...tion 8 9 2 Single hose reel system with direct mount exhaust fan 9 9 3 Hose reel with extension swing boom single pivot only 9 9 4 Optional equipment 10 10 Start up Spring hose reel 10 10 1 Start up M...

Страница 3: ...rsonnel using the system will have to trained on safety measures and maintenance instructions 2 INFORMATION ON MAXIREEL HOSE REEL Model Serial number Delivery date Date of installation Name of custome...

Страница 4: ...Hose guide for proper flexible storage around the drum 3 step paint preparation degreasing primer and polyurethane base paint final coat Single or double heavy duty spring s Spring cassettes Hose type...

Страница 5: ...ambiant air and cool the exhaust fume temperature The spring recoil system or the motorized motor allow the flexible hose to be stored onto the reel drum thus reducing the risks of crushing the hose...

Страница 6: ...9 Spring cassette 10 Flexible hose 11 Hose stop 12 Nozzle 7 1 Motorized hose reel components 1 Tubular structure 2 Side panel 3 Drum 4 Drum sheaf 5 Air outlet connection 6 Internal flexible hose conn...

Страница 7: ...f such along with the accessories ducting fan or any optional equipment 2 Installer should ensure area around the hose reel will be free of obstacles such as beams lighting fixtures overhead cranes et...

Страница 8: ...rom flexible hose when installing Hose reel spring ratchet lock may disengage if removed causing injuries and or property damages Do not remove flexible hose from reel when installing Contact AQC or r...

Страница 9: ...proper direction for connection to main exhaust duct system 2 Bolt the hose reel tubular structure to joyces or wall 3 Connect flexible hose or spiral pipe from hose reel air outlet to main exhaust du...

Страница 10: ...tors 5 Direct mount exhaust fan 6 Lightweight aluminum cane nozzles for high truck stacks 7 Telescopic pole with grab hook to reach fully coiled hose nozzle onto hose reel 10 START UP SPRING HOSE REEL...

Страница 11: ...e to be serviced 10 If hose reel is equipped with mechanical damper ensure it is in the OPEN position when hose is uncoiled from reel 10 1 Start up Motorized hose reel with wall mount pendant or wirel...

Страница 12: ...refer to step by step procedure listed below 1 Remove tube motor protective cap covering the UP DOWN limit switch buttons Location to the protective cap is between the side round disk figure 7 and si...

Страница 13: ...the UP position 7 When all of the hose or as maximum length of hose that can be wrapped around the drum has been completed the technician operating the rotary switch will be asked to turn the knob to...

Страница 14: ...d DOWN buttons on the transmitter simultaneously and release the buttons after the hose reels jogs briefly up and down indicating the transmitter is now linked to the hose reel tube motor integrated r...

Страница 15: ...G DOWN TO THE FLOOR THIS COULD RESULT IN SEVERE INJURIES OR PROPERTY DAMAGES 5 Lower the hose gently to the floor DO NOT DROP THE HOSE 6 If hose is equipped with hose stop remove and set aside It will...

Страница 16: ...NOT OPERATE REEL UNTIL STEPS LISTED BELOW HAVE BEEN COMPLETED 1 Lower flexible hose completely off the reel 2 Lock hose reel with ratchet lock system Remove hose reel drum cover Safety note It is rec...

Страница 17: ...ts on motorized version Replace if necessary 16 TROUBLESHOOTING Problem Probable cause Solution Spring reel Flexible hose will not recoil onto hose reel drum Spring tension inadequate Remove the tailp...

Страница 18: ...included Tripod tube motor support is broken or loose Check fasteners on tripod Replace if twisted or broken Flexible hose coils up to quickly spring reel Spring tension inadequate Note Secure lock ho...

Страница 19: ...rranty customer must notify Seller in writing of the Product defect which notice shall include a reasonable description of the defect within 10 days from the date such defect is discovered or ought to...

Страница 20: ...e possibility of such damages or could have reasonably foreseen them 18 3 Fire and Explosion and Acceptance of Risk Customer acknowledges that improper installation or use of the Product may result in...

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