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55

use and maintenance   

RSV mille TUONO 

- RSV mille R TUONO 

LUBRICANTS

Proper vehicle lubrication is critical to safe
operation. Failure to maintain proper
lubricant levels or to use the proper type of
clean, new lubricant, can lead to an engine
or transmission seizure with subsequent
accident, serious injury or death. 

Use latex gloves for the maintenance
operations that require contact with used
oil. Used engine oil may cause skin
cancer if repeatedly left in contact with
the skin for prolonged periods. Although
this is unlikely unless you handle used oil
on a daily basis, it is advisable to
thoroughly wash your hands with soap
and water after handling used oil.

KEEP OIL AWAY FROM CHILDREN.

DISPOSE OF OIL PROPERLY.

Be very careful when putting oil in your
vehicle not to spill oil. Clean up any oil
spilled immediately because oil can
damage the finish of your vehicle. Also, oil
on the tires creates an extremely slippery
and therefore dangerous situation.

In case of oil leakage do not ride your
vehicle. Before using the vehicle, have
it repaired by your local 

aprilia

 Dealer.

ENGINE OIL

If the engine oil pressure warning light
LED “

” (1) remains on after the

engine has started, or if it comes on
while you are riding your vehicle, this
m e a n s   t h a t   t h e   o i l   s y s t e m   i s   n o t
developing sufficient pressure. In this
case, immediately stop the engine and
contact your local 

aprilia

 Dealer.

Failure to heed this warning can lead to
engine seizure, upset, and serious
injury or even death.

Perform these maintenance operations
at one-half of the specified intervals, if
your vehicle is often used in rainy or
very dusty conditions, on unpaved
roads, or in any kind of competition.

Check the engine oil level every 300 mi
(500 km), see p. 91 (CHECKING THE
ENGINE OIL LEVEL AND TOPPING UP).

Have your local 

aprilia

 Dealer change

the engine oil after the first 600 mi
(1,000 km), and thereafter every 4,650
mi (7,500 km) or every 2,300 mi (3,750
k m )   i f   y o u   u s e   y o u r   v e h i c l e   f o r
competition.

NOTE 

Use high-quality 15W – 50 oil,

see p. 143 (LUBRICANT CHART).

MILLE_02_USA.FM  Page 55  Monday, August 5, 2002  9:56 AM

Содержание RSV MILLE - 2002

Страница 1: ...MILLE_01_USA FM Page 1 Monday August 5 2002 9 55 AM ...

Страница 2: ...uine spare parts accessories and other products and for help with specific problems please contact your official Dealer aprilia or service center These professionals will be able to promptly and accurately help Thank you for choosing aprilia Have a great ride This manual is copyright in all countries partial or complete reproduction of any part by any means in print or electronic is strictly prohi...

Страница 3: ...y circumstances GASOLINE Keep gasoline away from children Gasoline is also poisonous Never attempt to siphon gasoline using your mouth Never allow gasoline to contact your skin If you should accidentally spill gasoline on yourself change your clothes immediately and wash the area upon which the gasoline was splashed thoroughly with hot water and soap Should you accidentally swallow gasoline do not...

Страница 4: ...ng the engine coolant on the exhaust system or on the engine components They may be hot enough to cause the coolant to ignite and burn without a visible flame The coolant ethylene glycol can cause skin irritation and is poisonous if swallowed Coolant and coolant water mixtures are sweet to the taste and brightly colored therefore are highly attractive to pets and children Take extra precautions to...

Страница 5: ...igned and produced for use only on paved roads It is not designed to be used on even smooth graded dirt roads or trails It is not designed for off road competition or for cross country riding Do not use this vehicle on rough or unimproved surfaces or in other off road areas Failure to heed this warning could lead to an upset with subsequent injury and even death NOISE EMISSION WARRANTY aprilia s p...

Страница 6: ... THE VEHICLE EMISSIONS If any of the following symptoms are observed immediately have your vehicle inspected and repaired by your aprilia Official Dealer Symptoms Difficult starting or stalling after starting Irregular idle Misfiring or backfiring during acceleration After burning backfiring Poor engine performance degraded handling or poor fuel economy VEHICLE IDENTIFICATION NUMBER V I N FRAME NU...

Страница 7: ... code 2 Vehicle type 3 Model 4 Country for which the vehicle is intended 5 Check digit number 6 Model year 7 Assembling factory designation N NOALE VE S SCORZÉ VE 0 NOT SPECIFIED 8 Sequential serial number FOR STATE OF CALIFORNIA ONLY FOR STATE OF CALIFORNIA ONLY MILLE_01_USA FM Page 7 Monday August 5 2002 9 55 AM ...

Страница 8: ...8 use and maintenance RSV mille TUONO RSV mille R TUONO POSITION OF THE WARNING ADHESIVE LABELS C C 2 2 12 MILLE_01_USA FM Page 8 Monday August 5 2002 9 55 AM ...

Страница 9: ...lle TUONO RSV mille R TUONO WARNING ADHESIVE LABELS CHART Ref Description 1 2 NOT PROVIDED FOR 49 STATES 2a FOR STATE OF CALIFORNIA ONLY 3 4 5 6 7 to be continued Ref Description MILLE_01_USA FM Page 9 Monday August 5 2002 9 55 AM ...

Страница 10: ...se and maintenance RSV mille TUONO RSV mille R TUONO 8 9 10 11 Ref Description 12 13 14 14a FOR STATE OF CALIFORNIA ONLY to be continued Ref Description MILLE_01_USA FM Page 10 Monday August 5 2002 11 00 AM ...

Страница 11: ...11 use and maintenance RSV mille TUONO RSV mille R TUONO 15 15a FOR STATE OF CALIFORNIA ONLY 16 Muffler stamping Ref Description MILLE_01_USA FM Page 11 Monday August 5 2002 11 00 AM ...

Страница 12: ...12 use and maintenance RSV mille TUONO RSV mille R TUONO POSITION OF THE WARNING ADHESIVE LABELS C C 2 2 12 MILLE_01_USA FM Page 12 Monday August 5 2002 9 55 AM ...

Страница 13: ...lle TUONO RSV mille R TUONO WARNING ADHESIVE LABELS CHART Ref Description 1 2 NOT PROVIDED FOR 49 STATES 2a FOR STATE OF CALIFORNIA ONLY 3 4 5 6 7 to be continued Ref Description MILLE_01_USA FM Page 13 Monday August 5 2002 9 55 AM ...

Страница 14: ... and maintenance RSV mille TUONO RSV mille R TUONO 8 9 10 11 Ref Description 12 13 14 15 15a FOR STATE OF CALIFORNIA ONLY to be continued Ref Description MILLE_01_USA FM Page 14 Monday August 5 2002 11 02 AM ...

Страница 15: ...15 use and maintenance RSV mille TUONO RSV mille R TUONO 16 16a FOR STATE OF CALIFORNIA ONLY 17 Muffler stamping Ref Description MILLE_01_USA FM Page 15 Monday August 5 2002 11 02 AM ...

Страница 16: ...n Ø 1 5 mm 12 Drain line to manifold vacuum port 13 Manifold vacuum port right front part of throttle body 14 Vacuum line from purge valve 15 Tee 16 Sensor line 17 Fuel pressure regulator 18 Vacuum line to ported vacuum port 19 Ported vacuum port left rear part of throttle body 20 Air box 21 Warm air inlet from air box 22 Tee 23 Warm air inlet to one way valve 24 One way valve 25 Warm air inlet fr...

Страница 17: ...n Ø 1 5 mm 12 Drain line to manifold vacuum port 13 Manifold vacuum port right front part of throttle body 14 Vacuum line from purge valve 15 Tee 16 Sensor line 17 Fuel pressure regulator 18 Vacuum line to ported vacuum port 19 Ported vacuum port left rear part of throttle body 20 Air box 21 Warm air inlet from air box 22 Tee 23 Warm air inlet to one way valve 24 One way valve 25 Warm air inlet fr...

Страница 18: ... 18 000 kilometers 11 185 miles whichever occurs first Class III motorcycles 280 cu cm and larger for a period of use of five 5 years or 30 000 kilometers 18 641 miles whichever occurs first If an emission related part on your motorcycle is defective the part will be repaired or replaced by aprilia This is your emission control system DEFECTS WARRANTY OWNER S WARRANTY RESPONSIBILITIES As the motor...

Страница 19: ...d by the state s Emission Warranty Parts List These warranted parts are carburetor and internal parts intake manifold fuel tank fuel injection system spark advance mechanism crankcase breather air cutoff valves fuel tank cap for evaporative emission controlled vehicles oil filler cap pressure control valve fuel vapor separator canister igniters breaker governors ignition coils ignition wires ignit...

Страница 20: ...ORTH HEREIN ANY EMISSION CONTROL SYSTEM WARRANTY IMPLIED BY LAW INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO THE EXPRESS EMISSION CONTROL SYSTEM WARRANTY TERMS STATED IN THIS WARRANTY THE FOREGOING STATEMENTS OF WARRANTY ARE EXCLUSIVE AND IN LIEU OF ALL OTHER REMEDIES SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE AB...

Страница 21: ...seat see p 51 LUGGAGE RACK FASTENINGS Failure to heed these warnings may lead to a serious accident with consequent risk of serious injury or even death In the text and or showns the symbol e i preceded by the symbol of the model e i refer exclusively to the model indicated Example in a text and or shown is to be intended as optional only to the model NOTE Soon after purchasing the vehicle write d...

Страница 22: ... LEVER 68 AUTOMATIC LIGHT SWITCHING VERSION 68 EXHAUST SILENCER EXHAUST TERMINAL 68 INSTRUCTIONS FOR USE 69 GETTING ON AND OFF THE VEHICLE 69 PRELIMINARY CHECKING OPERATIONS 71 PRELIMINARY CHECKING OPERATIONS 73 STARTING 74 DEPARTURE AND DRIVE 77 RUNNING IN 80 STOPPING 81 PARKING 81 POSITIONING THE VEHICLE ON THE STAND 82 SUGGESTIONS TO PREVENT THEFT 82 MAINTENANCE 83 REGULAR SERVICE INTERVALS CHA...

Страница 23: ...safe drive MILLE_02_USA FM Page 23 Monday August 5 2002 9 56 AM ...

Страница 24: ...pressways it is advisable to not ride on these high speed highways until you are thoroughly familiar with your vehicle and have attained a high degree of skill in its operation A new vehicle must be carefully broken in see p 80 RUNNING IN Before starting the engine make sure that the brakes clutch transmission and throttle controls function properly and that the fuel and oil supply is adequate The...

Страница 25: ...of cars or trucks in front of you In case of accident motorcycles scooters and mopeds do not provide the same degree of protection ensured by automobiles The legs in particular are exposed the risk of being injured However the additional installation of leg guards may actually increase the risk of injuries and their seriousness in case of accident Do not install leg guards available on the market ...

Страница 26: ... the idle position This double cable arrangement enhances safety by providing for positive closing of the throttle In the event of a throttle sticking emergency always kill the engine using the engine stop switch located near the throttle grip on the right handlebar Never use your vehicle if the throttle does not automatically fully return to the idle position when the throttle grip is released Co...

Страница 27: ...accessories The use of aftermarket accessories and parts can seriously compromise the safety of your vehicle as well as its performance and serviceability Any modification which affects performance or safety voids your warranty completely Tampering with the emissions or noise control systems on your vehicle is against the law and can be punished by large fines In some jurisdictions it can even lea...

Страница 28: ...er these conditions all handling of the vehicle must be done gradually and smoothly Sudden acceleration braking or turning may make you lose control of your vehicle When traction is reduced accelerate and slow using your vehicle s engine braking insofar as possible Avoid rapid harsh application of the brakes Gradually open and close the throttle to avoid spinning or skidding the rear wheel On roug...

Страница 29: ...st or clothing with reflective sections sewn into the jacket pants and gloves Be particular aware of approaching automobiles and trucks that might be trying to turn left in front of you Many vehicle accidents are caused by an opposing automobile driver making a left turn without warning in front of the vehicle Inevitably the driver will look right at you and yet swear that they did not see you bef...

Страница 30: ...e controls and reduce the distance from the ground and the angle of inclination in turns Avoid using accessories that hamper access to the controls since this can prolong reaction times during an emergency Fairings and windshields installed on the vehicle may produce aerodynamic forces that will affect the stability of the vehicle during use especially at high speeds Make sure that anything you ca...

Страница 31: ...efore you should avoid hard acceleration and hard braking Many accidents are caused by inexperienced riders carrying passengers Remember that allowance must be made for the extra weight of the passenger for all driving maneuvers Avoid abrupt and excessive acceleration Always slow down in time and calculate longer stopping and manoeuvring distances Non compliance with these instructions may lead to...

Страница 32: ... left footpeg snaps closed open 9 Drive chain 10 Rear swinging arm 11 Rider left footpeg 12 Side stand 13 Gear shift lever 14 Engine oil tank 15 Engine oil level 16 Engine oil tank cap 17 Nylon protection 18 Left radiator guard 19 Left side fairing 20 Left air conveyor 21 Non adjustable steering damper adjustable steering damper 22 Headlamp 23 Front fairing 24 Clutch fluid reservoir MILLE_02_USA F...

Страница 33: ...0 Right rear view mirror 11 Front brake fluid reservoir 12 Secondary fuse carrier 15 A 13 Right air conveyor 14 Warning horn 15 Right side fairing 16 Right radiator guard 17 Nylon protection 18 Expansion reservoir 19 Rear brake fluid reservoir 20 Lower fairing 21 Rear brake pump 22 Rear brake control lever 23 Rider right footpeg 24 Rear shock absorber 25 Passenger right footpeg snaps closed open 2...

Страница 34: ...ck 8 Passenger left footpeg snaps closed open 9 Drive chain 10 Rear swinging arm 11 Rider left footpeg 12 Side stand 13 Gear shift lever 14 Engine oil tank 15 Engine oil level 16 Engine oil tank cap 17 Nylon protection 18 Left radiator guard 19 Left side fairing 20 Left air conveyor 21 Adjustable steering damper 22 Headlight 23 Front fairing 24 Clutch fluid reservoir MILLE_02_USA FM Page 34 Monday...

Страница 35: ...10 Right rear view mirror 11 Front brake fluid reservoir 12 Secondary fuse carrier 15A 13 Right air conveyor 14 Warning horn 15 Right side fairing 16 Right radiator guard 17 Nylon protection 18 Expansion reservoir 19 Rear brake fluid reservoir 20 Lower fairing 21 Rear brake pump 22 Rear brake control lever 23 Rider right footpeg 24 Rear shock absorber 25 Passenger right footpeg snaps closed open 2...

Страница 36: ...cator switch 5 Horn push button 6 Light switch not provided for 7 Passing push button LAP push button multifunction 8 Clutch lever 9 Instruments and indicators 10 Front brake lever 11 Throttle grip 12 Start push button 13 Engine stop switch 8 11 1 10 9 ARRANGEMENT OF THE INSTRUMENTS CONTROLS MILLE_02_USA FM Page 36 Monday August 5 2002 9 56 AM ...

Страница 37: ...ht 6 Amber side stand down warning light 7 Right multifunction digital display coolant temperature clock battery voltage chronometer diagnostic 8 Red engine oil pressure warning light LED 9 Green neutral indicator warning light 10 Multifunction computer programming push buttons 11 Left multifunction digital display speedometer odometer INSTRUMENTS AND INDICATORS MILLE_02_USA FM Page 37 Monday Augu...

Страница 38: ...p as soon as possible see p 53 FUEL Side stand down warning light Comes on when the side stand is down Engine oil pressure warning light LED Comes on whenever the ignition switch is in position and the engine is not running thus checking the functionality of the LED If the light LED does not come on in this phase contact an aprilia Official Dealer If the engine oil pressure warning light LED remai...

Страница 39: ...63 COOLANT If the writing LLL is still displayed after the coolant level has been checked contact an aprilia Official Dealer If the maximum allowed temperature 120 C 248 F is exceeded the engine may be seriously damaged To alternate the data displayed see p 40 MULTIFUNCTIO N COMPUTER Clock Indicates the hour and minutes according to the presetting see p 40 MULTIFUNCTION COMPUTER Battery voltage V ...

Страница 40: ...n the push button and keep them pressed for about five seconds With the ignition key 1 in position the standard settings on the dashboard are the following Right display Clock 7 coolant temperature in C 8 Left display Instantaneous speed in km h 9 trip 1 trip odometer 10 total kilometres miles odometer 11 Upon installation of the battery or of the 30A main fuses the revolution counter pointer 4 ma...

Страница 41: ...er set on the V max function press the push button for about 2 seconds NOTE The measurement of the maximum speed is relevant to the distance covered from the last setting to zero of the maximum speed itself The distance trip 1 10 shown on the display indicates the number of kilometres miles covered from the last setting to zero to the distance trip 1 To display the average speed 16 and the distanc...

Страница 42: ...ach click as long as is kept pressed when it has reached the maximum value it starts again from the beginning Press the push button until the desired rpm value has been set If the push button is released and then pressed again within 3 seconds intermittently the pointer 4 moves increasing the value by 100 rpm at each click when it has reached the maximum value it starts again from the beginning NO...

Страница 43: ...erature is over 130 C 266 F the writing LLL 8 appears on the right display If the writing LLL is displayed with a temperature below 130 C 266 F there may be a failure of the electric circuit In this case contact an aprilia Official Dealer Thermometer range on the display 35 130 C 95 266 F The digital clock 7 appears in the lower part of the right display To set or modify hour and minutes see p 44 ...

Страница 44: ...third time the minute segments 22 start blinking in the lower part of the right display digital clock To modify the minute setting press the LAP push button 6 on the left part of the handlebar To confirm the minute setting press the push button SETTING C OR F When the push button is pressed for the fourth time the segments of the coolant temperature in C or F 8 start blinking in the upper part of ...

Страница 45: ...ime stored 25 press the push button To be able to see the stored times in sequence press the LAP push button 6 The writings L1 L2 L3 L4 etc 26 are displayed To start timing again press the push button NOTE It is possible to store max 40 times after which the LAP push button 6 is not effective any longer To set the memory to zero press the push button and the LAP push button 6 at the same time for ...

Страница 46: ...en the light switch is in position the lights are off when the switch is in position the parking lights and the dashboard light are on when the switch is in position the parking lights the dashboard light and the low beam are on The high beam can be operated by means of the dimmer switch 5 PASSING PUSH BUTTON LAP PUSH BUTTON multifunction NOTE For the setting of the functions see p 40 MULTIFUNCTIO...

Страница 47: ... the throttle In the event of a throttle sticking emergency always kill the engine using the engine stop switch located near the throttle grip on the right handlebar Never use your vehicle if the throttle does not automatically fully return to the idle position when the throttle grip is released Contact your local aprilia Dealer for repairs Failure to heed this warning can lead to a serious accide...

Страница 48: ...l of the vehicle OPERATION To lock the steering Turn the handlebar completely leftwards Turn the key to position Press the key and rotate it to position Extract the key IGNITION SWITCH POSITIONS Position Function Key removal LOCK Steering lock The steering is locked It is neither possible to start the engine nor to switch on the lights It is possible to remove the key OFF Neither the engine nor th...

Страница 49: ...ime Press the key 2 and turn it counterclockwise leftwards steer the handlebar slowly until the key 2 reaches position LOCK Remove the key 2 PARKING LIGHTS When you have to park your vehicle in a dark or badly lighted area parking lot or street it is sometimes useful to leave the parking lights on so that your vehicle will be easily visible OPERATION To leave the parking lights on Lock the steerin...

Страница 50: ...E Before lowering and locking the seat 2 make sure that you have not left the key in the glove tool kit compartment To lock the seat 2 proceed as follows Introduce its front part under the passenger grab strap 3 Position the seat and press it making the lock snap Before leaving make sure that the seat 2 is properly locked GLOVE TOOL KIT COMPARTMENT To reach the glove tool kit compartment proceed a...

Страница 51: ...e socket spanner 8 8 10 mm double socket spanner 9 16 mm socket spanner for spark plug 10 double ended cross cut headed screwdriver 11 tool case 12 Maximum allowed weight 1 5 kg LUGGAGE RACK FASTENINGS Small luggage can be anchored to the passenger seat by means of elastic bands that must be fixed to the two fastenings 13 Maximum allowed weight 20 lb 9kg The luggage must have reduced dimensions an...

Страница 52: ...d surface is wet in fact it reduces the reach of the water spray caused by the rear wheel NOTE The number plate holder extension 5 is supplied as standard component in the countries where this is required for the homologation Tool Operations Pins 1 for the rear service stand see p 96 ASSEMBLING THE PINS FOR THE REAR SERVICE STAND To position the vehicle on the rear service stand Rear service stand...

Страница 53: ...ductive problems If gasoline should be accidentally spilled on the skin or clothes immediately wash it off with soap and water and change clothes Should you accidentally spill gasoline in your eyes flush with a large quantity of water and immediately contact a health professional Should you accidentally get gasoline into your mouth do not induce vomiting Drink a large quantity of milk or clear wat...

Страница 54: ...t fill the tank completely The fuel should never be higher than the bottom of the rim of the filler neck Refuel When you finish the refueling operation After refueling replace the fuel filler cap 4 in the correct position NOTE The fuel filler cap cannot be closed without the key With the key 2 inserted in the lock 3 close the fuel filler cap 4 rotate counterclockwise the key and push it Release th...

Страница 55: ...fore dangerous situation In case of oil leakage do not ride your vehicle Before using the vehicle have it repaired by your local aprilia Dealer ENGINE OIL If the engine oil pressure warning light LED 1 remains on after the engine has started or if it comes on while you are riding your vehicle this means that the oil system is not developing sufficient pressure In this case immediately stop the eng...

Страница 56: ...our vehicle is equipped with disc brakes and two separate brake systems The front brake system is equipped with two discs one on the right and one on the left side of the front wheel The rear brake system is equipped with a single disc on the right side of the rear wheel The following information may refer to a single braking system but is applicable for both braking systems The brakes are extreme...

Страница 57: ...ers to a single braking system but is valid for both When the disc pads wear out the level of the fluid decreases to automatically compensate for their wear The front brake fluid reservoir 1 is located on the right handlebar near the connection of the front brake lever The rear brake fluid reservoir 2 is located near the coolant tank at the lower right hand side of the motorcycle NOTE Perform the ...

Страница 58: ...y prolonged exposure of the brake fluid to the air The brake fluid is hygroscopic and when in contact with the air it absorbs its humidity Leave the brake fluid tank open ONLY for the time necessary for topping up Raise and remove the cover 3 together with the screws 1 and the gasket 4 In order not to spill the brake fluid while topping up do not shake the vehicle Do not put additives or other sub...

Страница 59: ... wear p 117 CHECKING THE BRAKE PAD WEAR and the rear disc wear If the pads and or the disc do not need replacing Top up the reservoir see below TOPPING UP TOPPING UP Carefully read p 56 BRAKES and p 57 DISC BRAKES Remove the right fairing see p 106 REMOVING THE SIDE FAIRINGS Unscrew the screw 3 completely Slightly move the complete reservoir 1 outwards Do not operate the rear brake pedal with the ...

Страница 60: ...AX mark Replace the gasket 4 in its seat correctly Replace and tighten the reservoir filler cap 2 Replace the reservoir 1 in its seat correctly Replace and tighten the screw 3 Replace the right fairing see p 106 REMOVING THE SIDE FAIRINGS After servicing the brakes always check them for function If the stroke of the pedal is excessive or if you detect that the effectiveness of the brakes is reduce...

Страница 61: ...intenance operations are to be performed on the hydraulic circuit it is advisable to use latex gloves If the fluid gets in contact with the skin or the eyes it can cause serious irritations Carefully wash the parts of your body that get in contact with the fluid Consult a doctor or an oculist if the fluid gets in contact with your eyes DO NOT DISPOSE OF THE FLUID IN THE ENVIRONMENT KEEP AWAY FROM ...

Страница 62: ...61 CLUTCH FLUID recommendations The fluid may flow out Do not operate the clutch control lever if the reservoir plug is loose or has been removed Avoid any prolonged exposure of the clutch fluid to the air The clutch fluid is hygroscopic and when in contact with the air it absorbs its humidity Leave the clutch fluid reservoir open ONLY for the time necessary for topping up Unscrew and remove the p...

Страница 63: ...TASTING AS WELL AS EXTREMELY POISONOUS AND IS VERY ATTRACTIVE TO CHILDREN AND PETS Use extra caution not to spill the coolant on any hot parts of the engine It is flammable and can emit invisible noxious fumes Always wear rubber or latex gloves when servicing the cooling system Have the coolant changed by your local aprilia Dealer The coolant is made up of 50 water and 50 antifreeze This mixture i...

Страница 64: ...allow it if the coolant gets in contact with the skin or the eyes it can cause serious irritations Do not use your fingers or any other object to check if there is enough coolant Do not put additives or other subtances into the fluid If you use a funnel or other similar items make sure that they are perfectly clean Top up the expansion reservoir by adding coolant see p 143 LUBRICANT CHART until th...

Страница 65: ...icle Some types of tires homologated for this vehicle are provided with wear indicators There are several kinds of wear indicators For more information on how to check the wear contact your Dealer Visually check if the tires are worn and in this case have them changed Change the tire when it is worn out or in case of puncture on the tread side if the puncture is larger than 5 mm After repairing a ...

Страница 66: ... comes on during the normal operation of the engine this means that the engine oil pressure in the circuit is insufficient In this case check the engine oil level see p 91 CHECKING THE ENGINE OIL LEVEL AND TOPPING UP if the level is not correct stop the engine immediately and contact your local aprilia Dealer Proceed with care Do not spill the oil Take care not to smear any component the area in w...

Страница 67: ...tioned ergonomically during the assembly of the vehicle If necessary it is possible to adjust the brake control lever clearance Remove the lower fairing see p 106 REMOVING THE LOWER FAIRING Loosen the lock nut 4 Unscrew the master cylinder control rod 5 to ensure a minimum clearance of 0 5 1 mm between the rod and the master cylinder piston Make sure that there is a certain idle stroke in the move...

Страница 68: ...on no light switch is provided The lights can be switched off only by turning the ignition switch to position Before starting the vehicle make sure that the dimmer switch is in position front low beam EXHAUST SILENCER EXHAUST TERMINAL Tampering with the noise control system is prohibited Owners are warned that the law may forbid any person other than for purposes of maintenance repair or replaceme...

Страница 69: ... always with extended side stand Do not apply the load of your weight or of the passenger s weight onto the side stand The stand has been designed to support the weight of the vehicle and a minimum load without the rider and the passenger Getting on the vehicle into the riding position with extended side stand is permitted only for the purpose of preventing the vehicle from falling or overturning ...

Страница 70: ...round Place both feet on the ground and straighten the vehicle into riding position while keeping it in balance NOTE The rider must not extract or attempt to extract the passenger footrest while seated astride the vehicle because this might compromise the stability and balance of the vehicle Have the passenger extract the two passenger footpegs Instruct the passenger how to safely get on the vehic...

Страница 71: ...ly three seconds If the writing efi 1 is displayed during the normal operation of the engine this means that the electronic unit has detected an anomaly In many cases the engine keeps running with reduced performance levels immediately contact your local aprilia Dealer After the first 1000 km 625 mi and successively every 7500 km 4687 mi the word SERVICE 2 appears on the right display In this case...

Страница 72: ...f the throttle In the event of a throttle sticking emergency always kill the engine using the engine stop switch located near the throttle grip on the right handlebar Never use your vehicle if the throttle does not automatically fully return to the idle position when the throttle grip is released Contact your local aprilia Dealer for repairs Failure to heed this warning can lead to a serious accid...

Страница 73: ...y top up the fluid the clutch must operate without jerking and or slipping 37 38 Steering Make sure that the steering rotates smoothly without any clearance or slackening Side stand Make sure that it operates correctly Make sure that when the stand is let up or down there is no friction and that the spring tension brings it back to its normal position If necessary lubricate joints Make sure that t...

Страница 74: ...FF THE VEHICLE Make sure that the stand is completely up Not provided for Make sure that the light switch 1 is in position Make sure that the dimmer switch 2 is in position Move the engine stop switch 3 to position Rotate the key 4 and move the ignition switch to position At this point The engine oil pressure LED warning light red 5 comes on on the dashboard and remains on until the engine has bee...

Страница 75: ...he battery do not keep the start push button pressed for more than fifteen seconds If the engine does not start in this lapse of time wait ten seconds and press the start push button again Press the start push button 18 without accelerating and release it as soon as the engine starts Avoid pressing the start push button 18 when the engine is running since you may damage the starter motor If the en...

Страница 76: ... the room temperature is low near to or lower than 0 C 32 F it may be difficult to start the vehicle at the first attempt In this case Rotate the cold start lever 17 downwards Insist for at least ten seconds with the start push button 18 pressed and at the same time moderately rotate the throttle grip 19 If the engine starts Release the start push button 18 and the throttle grip 19 Rotate the cold...

Страница 77: ...p your hands on the grips and your feet on the footpegs NEVER RIDE IN ANY POSITION OTHER THAN THOSE INDICATED If you drive with a passenger instruct him her so that he she does not create problems during manoeuvres Before leaving make sure that the stand is completely up To leave Start the engine see p 74 STARTING Adjust the inclination of the rear view mirrors correctly With the vehicle at rest t...

Страница 78: ...too low rpm Release the throttle grip 2 Pos A pull the clutch lever 3 and lift the gear shift lever 4 Release the clutch lever 3 and accelerate Repeat the last two operations and shift up If the engine oil pressure warning light LED 5 comes on during the normal operation of the engine this means that the engine oil pressure in the circuit is insufficient In this case stop the engine immediately an...

Страница 79: ...he engine running with vehicle at rest engaged gears and pulled clutch lever for the shortest time possible Avoid opening and closing the throttle grip repeatedly and continuously so that you do not accidentally lose control of the vehicle If you have to brake close the throttle and pull both brakes in order to obtain uniform deceleration properly exerting pressure on the braking parts By pulling ...

Страница 80: ...down Even if it is important to stress the engine components during running in take care not to exceed NOTE Only after the first 1500 km 937 mi of running in you can expect the best performance levels from the vehicle Keep to the following indications Do not open the throttle completely if the speed is low both during and after the running in During the first 100 km 62 mi pull the brakes with caut...

Страница 81: ...arts do not represent a danger for persons and children Do not leave the vehicle unattended when the engine is on or the key is inserted into the ignition switch Do not get too near the cooling fans even if they are still since they may start moving and suck clothes edges hair etc The fall or excessive inclination of the vehicle may cause the fuel to flow out of the tank The fuel used for internal...

Страница 82: ...ight foot and extend it completely 3 Incline the vehicle until the stand rests on the ground Steer the handlebar completely leftwards Make sure that the vehicle is stable SUGGESTIONS TO PREVENT THEFT NEVER leave the ignition key inserted and always use the steering lock Park the vehicle in a safe place possibly in a garage or a protected place When possible use an additional anti theft device Make...

Страница 83: ...of latex rubber or nitrile The routine maintenance operations described in this manual can usually be performed by the user However in some cases specific tools and technical expertise may be required Do not hesitate to contact your local aprilia Dealer who has all the latest factory information and tools to properly service your vehicle Remember that many service operations if done improperly can...

Страница 84: ...km the word SERVICE 3 appears on the right display When this occurs contact your local aprilia Dealer who will carry out the operations indicated in the regular service intervals chart see p 85 REGULAR SERVICE INTERVALS CHART To make the word SERVICE disappear press the LAP push button 4 and simultaneously press the push button R 5 and keeping them depressed for about 5 seconds MILLE_02_USA FM Pag...

Страница 85: ... racetracks change every 3750 km 2343 mi Check every two weeks or according to the intervals indicated Component After running in 1000 km Every 7500 km 4687 mi or 12 months Every 15000 km 9375 mi or 24 months Spark plugs Air cleaner Engine oil filter Engine oil filter on oil tank Fork Light operation direction Light system Safety switches Clutch fluid Brake fluid Coolant Engine oil tires Tyre pres...

Страница 86: ...mi or 12 months Every 15000 km 9375 mi or 24 months Rear shock absorber Transmission cables and controls Rear suspension linkage bearings Steering bearings and steering clearance Wheel bearings Brake discs General running of the vehicle Adjusting the valve clearance Braking systems Cooling system Clutch fluid every 2 years Brake fluid Coolant Fork oil after the first 7500 km 4687 mi and successive...

Страница 87: ...r parts you purchase Owner Name Owner Address Owner Telephone Number Vehicle Identification Number V I N frame number see p 91 IDENTIFICATION DATA Engine Number see p 91 IDENTIFICATION DATA local aprilia Dealer Name local aprilia Dealer Address Local aprilia Dealer Telephone Number Warranty Activation Date from Retail Purchase Warranty Activation Form Date Odometer reading Maintenance Performed De...

Страница 88: ...88 use and maintenance RSV mille TUONO RSV mille R TUONO Date Odometer reading Maintenance Performed Dealer Stamp continued ž to be continued ž MILLE_02_USA FM Page 88 Monday August 5 2002 9 56 AM ...

Страница 89: ...89 use and maintenance RSV mille TUONO RSV mille R TUONO Date Odometer reading Maintenance Performed Dealer Stamp to be continued ž continued ž MILLE_02_USA FM Page 89 Monday August 5 2002 9 56 AM ...

Страница 90: ...90 use and maintenance RSV mille TUONO RSV mille R TUONO Date Odometer reading Maintenance Performed Dealer Stamp continued ž to be continued ž MILLE_02_USA FM Page 90 Monday August 5 2002 9 56 AM ...

Страница 91: ...see below Before removing a clamp prepare the material necessary for the correct reassembly NOTE Have the appropriate special tool to hand clamp installation pliers see p 52 SPECIAL TOOLS Upon installation replace the click clamp that has been removed with a new one having the same dimensions to be requested to your local aprilia Dealer Do not attempt to reinstall the removed click clamp since it ...

Страница 92: ...5 km 10 mi on a road outside town this is sufficient for the engine oil to reach the operating temperature Stop the engine see p 81 STOPPING Keep the vehicle in vertical position with the two wheels resting on the ground Check the oil level in the sight glass 3 MAX maximum level MIN minimum level The difference between MAX and MIN amounts to approximately 500 cu cm The level is correct when the oi...

Страница 93: ... p 106 REMOVING THE LOWER FAIRING Position a container 1 with more than 4000 cu cm capacity in correspondence with the drain plug 2 positioned on the tank Unscrew and remove the drain plug 2 positioned on the tank Unscrew and remove the filling cap 3 Drain the oil and let it drip into the container 1 for a few minutes Check and if necessary replace the sealing washer of the drain plug 2 positioned...

Страница 94: ...ficial Dealer Do not attempt to reinstall the removed click clamp since it is unusable Do not replace the removed click clamp with a screw clamp 10 or with other types of clamp Release the click clamp 11 Disconnect the pipe 12 Unscrew and remove the engine oil filter 9 positioned on the tank and clean it with a jet of compressed air Check the seal of the engine oil filter 9 positioned on the tank ...

Страница 95: ...EL TANK Unscrew and remove the seven screws 2 that fasten the filter case cover 3 Remove the filter case cover 3 Extract the air cleaner 4 Check the conditions of the gasket 5 and change it if it is damaged Plug the opening with a clean cloth in order to prevent any foreign matter to get ito the suction ducts Upon reassembly before positioning the filter case cover 3 make sure that you have not le...

Страница 96: ...b 9 Move the fork support 10 positioning it so that the width corresponds to the distance between the two pins 7 on the rear swinging arm Tighten the knob 9 At the same time introduce the two fork shaped seats 10 of the stand 11 under the two pins 7 provided on the vehicle Rest one foot on the rear part of the stand 11 Push the stand 11 downwards until it reaches the end of its stroke Make sure th...

Страница 97: ... position so that the steering is locked Wheel nut 2 driving torque 80 Nm 8 kgm Loosen and remove the wheel nut 2 taking the washer 3 Wheel shaft clamp screw driving torque 22 Nm 2 2 kgm Partially unscrew the two wheel shaft clamp screws 4 right side Partially unscrew the two wheel shaft clamp screws 5 left side NOTE Check the position of the spacer 6 right side in order to be able to reinstall it...

Страница 98: ...screws 5 left side and tighten them as much as necessary to lock the rotation of the wheel shaft 7 Tighten the wheel nut 2 completely Wheel nut 2 driving torque 80 Nm 8 kgm Tighten the two wheel shaft clamp screws 4 right side Wheel shaft clamp screw driving torque 22 Nm 2 2 kgm Loosen the two wheel shaft clamp screws 5 left side Put back the front brake calipers see p 99 FRONT BRAKE CALIPERS With...

Страница 99: ... two brake caliper screws 1 Never pull the brake lever after removing the caliper otherwise the pistons may go out of their seats thus causing the outflow of the brake fluid In this case consult your aprilia Official Dealer who will carry out the proper maintenance operation Withdraw the brake caliper 2 from the disc leaving it attached to the pipe 3 Work on the second brake caliper Repeat the ope...

Страница 100: ...is necessary to use the appropriate rear service stand DISASSEMBLY Position the vehicle on the appropriate rear support stand 1 see p 96 POSITIONING THE VEHICLE ON THE REAR SERVICE STAND Put a support 2 under the tire in such a way as to keep the wheel in its position after loosening it Wheel nut 3 driving torque 120 Nm 12 kgm Loosen and remove the wheel nut 3 taking the washer 4 NOTE To facilitat...

Страница 101: ...l of the final drive unit is not necessary if the wheel is in the normal running position vertical or in horizontal position with the rear sprocket facing upwards and in both cases secured against overturning NOTE Do not unscrew the five nuts 16 The whole final drive unit must be withdrawn from the cush drive rubbers mount Working B with both hands on the outer diameter of the sprocket 9 withdraw ...

Страница 102: ... holes Move the wheel backwards until its central hole and the holes on the rear swinging arm are aligned Rotate the support plate 12 complete with brake caliper 13 and with fulcrum on the stop pin 17 until it is aligned with the holes Introduce the wheel shaft 5 completely from the left side NOTE Make sure that the wheel shaft 5 is completely inserted with the head in the relevant seat on the lef...

Страница 103: ... the lower part of the chain is about 25 mm Move the vehicle forwards or turn the wheel in order to be able to check the vertical oscillation of the chain even when the wheel turns the slack must be constant in all the rotation phases of the wheel If in some positions the slack is higher than in others this means that there are crushed or seized links in this case contact an aprilia Official Deale...

Страница 104: ...who will provide for changing the chain Check the wear of the chain plastic guide 6 Finally check the wear of the rear swinging arm protection shoe 7 CLEANING AND LUBRICATION The drive chain is provided with O rings among the links in order to keep the grease inside them Carry out the adjustment lubrication cleaning and change of the chain with great care Never wash the chain with water jets steam...

Страница 105: ...silencer have completely cooled down Fuel vapors are toxic for your health Before proceeding make sure that the room in which you are working is properly ventilated Do not inhale fuel vapors Do not smoke and do not use naked flames DO NOT DISPOSE OF FUEL IN THE ENVIRONMENT Remove the passenger seat see p 50 UNLOCKING LOCKING THE PASSENGER SEAT Remove the rider seat see p 105 REMOVING THE RIDER SEA...

Страница 106: ...NANCE NOTE To remove the lower fairing it is necessary to use the appropriate rear service stand Place the vehicle on the rear service stand see p 96 POSITIONING THE VEHICLE ON THE REAR SERVICE STAND Release and remove the two front screws 4 Release and remove the two rear side screws 5 Remove the lower fairing 6 REMOVING THE SIDE BODY PANELS Remove the rider seat see p 105 REMOVING THE RIDER SEAT...

Страница 107: ...nners Handle plastic and paint finished parts with care to avoid scratching or damage Remove the rear view mirror 3 NOTE Repeat these operations to remove the other rear view mirror After reassembly correctly adjust the rear view mirrors and tighten the nuts in such a way as to ensure their stability After reassembly Adjust the inclination of the rear view mirrors correctly 2 3 1 MILLE_03_USA FM P...

Страница 108: ...rews 2 Upon reassembly tighten the screw 2 moderately since it is fixed on plastic Move the front fairing 3 slightly forward Disconnect the electrical connector 4 of the headlight Remove the front fairing 3 completely together with the headlight Upon reassembly make sure that the electric connector 4 is fitted to the matching connector Handle plastic and paint finished parts with care to avoid scr...

Страница 109: ...d It is forbidden to disconnect or remove the safety switch 4 separately from the stand The disconnection or removal of the safety switch 4 alone makes it possible to start the vehicle and leave with the stand down which may result in a fall and in serious injuries to the rider and other people and damage to the vehicle itself For the removal proceed as follows Remove the left side body panels see...

Страница 110: ...lling down Screws driving torque 11 40 Nm 4 kgm Unscrew and remove the screws 11 and take the washers 12 Remove the stand 1 complete with springs 2 support 3 safety switch 4 NOTE Store the following components together complete stand screws 11 and washers 12 in order to be able to install them correctly when the vehicle must be used on roads Put back the lower fairing and the two side fairings see...

Страница 111: ...st be no trace of oil on the legs Check the fastening of all the components and the functionality of the front and rear suspension joints If you notice irregularities in the operation or if the help of a qualified technician is necessary contact your aprilia Official Dealer FRONT SUSPENSION Have the fork oil seals changed by an aprilia Official Dealer after the first 30000 km 1875 mi and successiv...

Страница 112: ... Gradually rotate the adjusters 1 2 giving 1 8 turn per time The adjustments for the use of the vehicle on racetracks must be carried out exclusively in case of organized races or events that take place on isolated circuits away from public roads and with the consent of the competent authorities It is strictly prohibited to carry out adjustments for the use of the vehicle on racetracks and then ri...

Страница 113: ...events that take place on isolated circuits away from public roads and with the consent of the competent authorities It is strictly prohibited to carry out adjustments for the use of the vehicle on racetracks and then ride it on roads or motorways clockwise anticlockwise Have this type of adjustment carried out exclusively by an aprilia Official Dealer Front suspension Standard adjustment Adjustme...

Страница 114: ...tment of the hydraulic damping see table For the adjustment proceed as follows Rotate the handlebar completely leftwards For the adjustment always start from the most rigid setting complete anticlockwise rotation of the knob Act on the knob 3 to adjust the hydraulic damping see table anticlockwise clockwise Adjustable steering damper Standard adjustment Adjustment range Adjustment from completely ...

Страница 115: ...adjusted in such a way as to be suitable for racetrack riding However it is possible to adjust the setting according to how the vehicle is going to be used To calculate the number of clicks of the adjusters 1 2 always start from the most rigid setting complete clockwise rotation of the adjuster Do not force the rotation of the adjusters 1 2 beyond the end of stroke in both directions in order to a...

Страница 116: ...n emission of nitrogen with consequent risk of accident The adjustments for the use of the vehicle on racetracks must be carried out exclusively in case of organized races or events that take place on isolated circuits away from public roads and with the consent of the competent authorities It is strictly prohibited to carry out adjustments for the use of the vehicle on racetracks and then ride it...

Страница 117: ... driven and the condition of the roads upon which it is operated Wear will be faster than normal when the vehicle is driven aggressively or on dusty or wet roads Check the wear of the brake pads before every trip CHECKING WEAR OF THE BRAKE PADS Place the vehicle on the stand 82 POSITIONING THE VEHICLE ON THE STAND Perform a visual check of the friction material thickness Use a flashlight See the a...

Страница 118: ...g speed is constant NOTE If necessary contact your aprilia Official Dealer ADJUSTING THE THROTTLE CONTROL Carefully read p 83 MAINTENANCE NOTE Perform the maintenance operations with half the frequency indicated if the vehicle is used in rainy or dusty areas on uneven surfaces or on racetracks Have the throttle control cables checked by an aprilia Official Dealer after the first 1000 km 625 mi and...

Страница 119: ...m temperature in order to avoid burns Lift the fuel tank see p 75 LIFTING THE FUEL TANK NOTE The vehicle is equipped with two spark plugs per cylinder A and B The following operations refer to the two spark plugs of one cylinder but are valid for both cylinders Carry out all the operations indicated on the first spark plug and then repeat them on the second spark plug of the same cylinder For the ...

Страница 120: ... see p 139 TECHNICAL DATA in order not to compromise the life and performance of the engine To check the spark plug gap use a wire thickness gauge 7 to avoid damaging the platinum covering Check the spark plug gap with a wire thickness gauge 7 Do not try to recover the spark plug gap in any way The gap must be 0 6 0 7 mm otherwise it is necessary to change the spark plug Make sure that the washer ...

Страница 121: ...nd release it halfway to make sure that the springs provide for lifting it completely The side stand must rotate freely if necessary grease the joint see p 143 LUBRICANT CHART The side stand 1 is provided with a safety switch 3 that has the function to prevent or interrupt the operation of the engine with the gears engaged and the side stand 1 down To check the proper functioning of the safety swi...

Страница 122: ...epting occasional checks and the recharge when required CHECKING AND CLEANING THE TERMINALS Carefully read p 122 BATTERY Make sure that the ignition switch is in position Remove the rider seat see p 105 REMOVING THE RIDER SEAT Remove the red protection element 1 Make sure that the cable terminals 2 and the battery terminals 3 are in good conditions and not corroded or covered with deposits covered...

Страница 123: ...able 2 on the side Remove the red protection element 3 Unscrew and remove the screw 4 on the positive terminal Move the positive cable 5 on the side Unscrew and remove the screw 6 Remove the bracket 7 that locks the battery Grasp the battery 8 firmly and remove it from its compartment by lifting it Once it has been removed the battery must be stored in a safe place and kept away from children Posi...

Страница 124: ...ropriate battery charger Set the charger for the desired type of recharge see table Connect the battery with a battery charger During the recharging or the use make sure that the room is properly ventilated and avoid inhaling the gases released during the recharging Switch on the battery charger Reassemble the battery only 5 10 minutes after disconnecting the recharge apparatus since the battery c...

Страница 125: ...e battery Screw and tighten the screw 3 Upon reassembly connect first the positive cable and then the negative cable Connect the positive terminal by means of the screw 4 Connect the negative terminal by means of the screw 5 Cover the terminals of the cables and of the battery with neutral grease or vaseline Put back the red protection element 6 Put back the rider seat see p 105 REMOVING THE RIDER...

Страница 126: ...t is important to check the charge periodically about once a month during the winter or when the vehicle remains unused in order to prevent the deterioration of the battery Recharge it completely with a normal charge see p 124 RECHARGING THE BATTERY If the battery remains on the vehicle disconnect the cables from the terminals CHECKING THE SWITCHES Carefully read p 83 MAINTENANCE The vehicle is pr...

Страница 127: ...k proceed as follows Turn the ignition switch to position to avoid any accidental short circuit Loosen the screws 1 Move the protection cap 2 Open the cover of the box 3 containing the secondary fuses Extract the fuses one by one and check if the filament 4 is broken Before replacing a fuse try to find out the cause of the trouble if possible Replace the damaged fuse with a new one having the same...

Страница 128: ...ignition switch to electric fans clock D From ignition switch to parking lights rear stoplights horn dashboard lights direction indicators E From ignition switch to electronic control unit fuel pump relay engine stop relay NOTE Three fuses are spare fuses ARRANGEMENT OF THE 30A MAIN FUSES F From battery to ignition G From battery to ignition NOTE One fuse is a spare fuse MILLE_05_USA FM Page 128 M...

Страница 129: ... the headlight beam Position the vehicle on the stand see p 82 POSITIONING THE VEHICLE ON THE STAND Working on the rear left side of the front fairing adjust the appropriate screw 1 by means of a short cross tip screwdriver By SCREWING IT clockwise you set the beam upwards By UNSCREWING IT anticlockwise you set the beam downwards After the adjustment Make sure that the vertical adjustment of the h...

Страница 130: ...lean and dry cloth Do not leave fingerprints on the bulb since these may cause its overheating and consequent breakage If you touch the bulb with bare hands remove any fingerprint with alcohol in order to avoid any damage DO NOT FORCE THE ELECTRIC CABLES NOTE Before changing a bulb check the fuses see p 127 CHANGING THE FUSES CHANGING THE DASHBOARD BULBS If you need assistance or technical advice ...

Страница 131: ... connectors one by one in such a way as to avoid positioning them wrongly upon reassembly If it is necessary to remove all the connectors at the same time mark them and make sure that you position them correctly upon reassembly Remove the front fairing see p 108 REMOVING THE FRONT FAIRING Move the protection element 4 of the bulb to be changed with your hands To extract the bulb electric connector...

Страница 132: ...he connectors at the same time mark them and make sure that you position them correctly upon reassembly Remove the front fairing see p 108 REMOVING THE FRONT FAIRING Move the protection element 9 with your hands To extract the bulb electric connector do not pull its wires Grasp the bulb electric connector 10 pull it and disconnect it from the bulb Release the two ends of the check spring 11 positi...

Страница 133: ... reassembly correctly position the protection screen in its seat Tighten the screw 1 moderately and carefully to avoid damaging the protection screen Press the bulb 3 slightly and rotate it anticlockwise Extract the bulb 3 from its seat Insert the bulb in the bulb socket making the two bulb pins coincide with the relevant guides on the socket Correctly install a new bulb of the same type If the bu...

Страница 134: ...POSITIONING THE VEHICLE ON THE STAND Unscrew and remove the two screws 2 Remove the protection screen 3 NOTE Upon reassembly correctly position the protection screen in its seat Tighten the screws 2 carefully without exerting too much pressure in order to avoid damaging the protection screen Press the bulb 1 slightly and rotate it anticlockwise Extract the bulb 1 from its seat Insert the bulb in t...

Страница 135: ... is being transported it must be kept in a vertical position firmly tied down and with the wheels blocked Transport your vehicle in neutral gear only Failure to heed this warning could cause serious damage to the transmission due to vibration of the transport truck DRAINING THE FUEL TANK Never drain the fuel tank either partially or completely This may cause damage to the inner components of the f...

Страница 136: ...ter the vehicle has been washed its braking functions could be temporarily impaired because of the presence of water on the grip surfaces Calculate long braking distances to avoid accidents Brake repeatedly to restore normal conditions Carry out the preliminary checking operations see p 71 PRELIMINARY CHECKING OPERATIONS To remove dirt and mud from the painted surfaces use a low pressure water jet...

Страница 137: ...s exhaust pipes glove tool kit compartment ignition switch steering lock radiator fins fuel cap lights and electric connections Do not use alcohol petrol or solvents to clean the rubber and plastic parts and the seat use only water and mild soap Do not apply protection waxes onto the seat in order not to make it too slippery LONG PERIODS OF INACTIVITY If this vehicle is not used for more than twen...

Страница 138: ...d to serious burns Place a plastic bag over the outlet pipe of the muffler and tape or tie it tight NOTE You must use the appropriate front and rear support stands to store your vehicle so that both tires are raised from the ground Place the vehicle on the appropriate rear support stand see p 96 POSITIONING THE VEHICLE ON THE REAR SERVICE STAND Place the vehicle on the appropriate front support st...

Страница 139: ...io 11 4 0 5 1 Starting electric Engine idling rpm 1250 100 rpm Clutch multidisc in oil bath with hydraulic control on the left side of the handlebar and PPC device Lubrication system dry pan with separate oil tank and cooling radiator Air cleaner with dry filter cartridge Cooling liquid cooled TRANSMISSION Type mechanical 6 gears with foot control on the left side of the engine CAPACITY Fuel reser...

Страница 140: ...with no connection link with sealed links Model 525 FRAME Type two beam frame with light alloy cast elements and extruded elements Steering inclination angle 25 Trail 99 mm with front tire 120 70 SUSPENSIONS Front upside down telescopic adjustable fork with hydraulic operation leg Ø 43 mm Stroke 127 mm 120 mm Rear oscillating rear swinging arm in light alloy with differentiated profile arms and hy...

Страница 141: ...50 2 5 Rear MICHELIN PILOT SPORT E 190 50 ZR 17 X 280 2 8 280 2 8 Front PIRELLI DRAGON CORSA MTR 21 120 70 ZR 17 X 250 2 5 250 2 5 Rear PIRELLI DRAGON CORSA MTR 22 B 180 55 ZR 17 X 280 2 8 280 2 8 Rear PIRELLI DRAGON EVO MTR 22 CORSA 180 55 ZR 17 X 280 2 8 280 2 8 Rear PIRELLI DRAGON EVO MTR 22 CORSA 190 50 ZR 17 X 280 2 8 280 2 8 Front METZELER STEEL RADIAL ME Z3 RACING 120 70 ZR 17 X 250 2 5 250...

Страница 142: ...ary fuses 15 A Generator with permanent magnet 12 V 400 W BULBS Low beam halogen 12 V 55 W H7U High beam halogen 12 V 55 W H7U Front parking light 12 V 5 W Direction indicators 12 V 10 W Rear parking lights Number plate light Stoplight 12 V 5 21 W Revolution counter 12 V 2 W Left multifunction display 12 V 2 W Right multifunction display 12 V 2 W WARNING LIGHTS Neutral 12 V 3 W Direction indicator...

Страница 143: ... FORK 20W 67 of the volume R w W fork oil OHLINS 10W Bearings and other lubrication points recommended 0Bimol Grease 481 0AUTOGREASE MP or GREASE 30 As an alternative to the recommended product use high quality grease for rolling bearings working temperature range 30 C 140 C dripping point 150 C 230 C high protection against corrosion good resistance to water and oxidation Protection of the batter...

Страница 144: ...re ride checks proper maintenance at the recommended intervals and using aprilia Original Parts only are other key factors To find contact information of the Authorised Dealer and or Service Centre nearest you please consult the Yellow Pages or the map provided at our web site www aprilia com When you demand aprilia Original Parts you are purchasing products that have been developed and tested as ...

Страница 145: ...145 NOTE ASK FOR GENUINE SPARE PARTS ONLY use and maintenance RSV mille TUONO RSV mille R TUONO MILLE_06_USA FM Page 145 Monday August 5 2002 10 01 AM ...

Страница 146: ...146 use and maintenance RSV mille TUONO RSV mille R TUONO IMPORTERS MILLE_06_USA FM Page 146 Monday August 5 2002 10 01 AM ...

Страница 147: ...147 use and maintenance RSV mille TUONO RSV mille R TUONO IMPORTERS MILLE_06_USA FM Page 147 Monday August 5 2002 10 01 AM ...

Страница 148: ...N R N R B R B V V Bi R Bi R G G G G G G BI G B G 39 G Gr N 40 40 G N G N B B B 54 58 N B 43 31 Gr V G N Bi Bi B R Az B N Az R M Ro V Bi Vi M N Bi B V Gr Vi Vi Bi V R M Ar N R Az Az R Bi 13 N R B B G G V B G G V 31 58 54 B G Bi G V Bi Gr R M R B V B V B V B V Gr Vi 45 44 M R V N Gr R V N B V 68 Bi B Bi B Bi Bi B Gr V 35 Bi B R B Bi N G 41 B R B N 46 M Gr V G V 47 G G V G V 48 Vi 54 V N B Ar N 53 51...

Страница 149: ...eam bulb 37 Front right direction indicator 38 Front left direction indicator 39 Thermal switch 40 Cooling fans 41 Tail light 42 Dashboard 43 Rear left direction indicator 44 Front cylinder injector 45 Rear cylinder injector 46 Front stoplight switch 47 Rear stoplight switch 48 Rear right direction indicator 49 Horn 50 Multiple connectors 51 Flasher 52 Fuel pump 53 Low fuel sensor 54 Engine oil pr...

Страница 150: ...150 use and maintenance RSV mille TUONO RSV mille R TUONO WIRING DIAGRAM RSV MILLE R TUONO MILLE_06_USA FM Page 150 Monday August 5 2002 10 01 AM ...

Страница 151: ...eam bulbs 36 Low beam bulb 37 Front right direction indicator 38 Front left direction indicator 39 Thermal switch 40 Cooling fans 41 Tail light 42 Dashboard 43 Rear left direction indicator 44 Front cylinder injector 45 Rear cylinder injector 46 Front stoplight switch 47 Rear stoplight switch 48 Rear right direction indicator 49 Horn 50 Multiple connectors 51 Flasher 52 Fuel pump 53 Low fuel senso...

Страница 152: ...152 NOTE ASK FOR GENUINE SPARE PARTS ONLY use and maintenance RSV mille TUONO RSV mille R TUONO MILLE_06_USA FM Page 152 Monday August 5 2002 10 01 AM ...

Страница 153: ...153 NOTE ASK FOR GENUINE SPARE PARTS ONLY use and maintenance RSV mille TUONO RSV mille R TUONO MILLE_06_USA FM Page 153 Monday August 5 2002 10 01 AM ...

Страница 154: ... thank its customers for the purchase of this vehicle Do not dispose of oil fuel polluting substances and components in the environment Do not keep the engine running if it isn t necessary Avoid disturbing noises Respect nature MILLE_06_USA FM Page 154 Monday August 5 2002 10 01 AM ...

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