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Installation Manual: The Bambino™ and The Transformer™

6

Revision Date 4/9/2019

2.1.1. Diaphragm Compressor

CO

2

Outlet

CO

2

Inlet

Junction Box

Regenerative

Heat

Exchanger

Leak Detect

Oil Heat

Exchanger

Pump Motor

Oil Pressure

and Filter

Figure 3:

Diaphragm compressor

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Содержание BAMBINO i2000PSI

Страница 1: ...NG FAILURE TO FOLLOW THE SET UP AND OPERATION PROCEDURE PROVIDED IN WITHIN THIS MANUAL MAY VOID THE EXTRACTION SYSTEM S WARRANTY Apeks Supercritical 150 Commerce Blvd Johnstown OH 43031 844 446 4262 option 2 service apekssupercritical com www apekssupercritical com Scan this QR code to get the most recent version of the installation instructions ...

Страница 2: ...ves 11 3 1 Receiving the Crates 11 3 1 1 Apeks Labelling 11 3 1 2 TiltWatch 11 3 1 3 Inspecting Crates for Damage 11 3 2 Unpacking Instructions 12 3 2 1 Uncrating Extraction System 12 3 2 2 Uncrating Diaphragm Compressor 13 3 2 3 Uncrating the Chillers 14 3 2 4 Verifying Apeks Shipper 14 3 3 System Set Up 15 3 3 1 Layout Footprint 15 3 3 2 Coolant Line and Chiller Setup 16 3 3 3 CO2 Connections 16...

Страница 3: ... safe operations WARNING Opening a vessel under pressure can result in a rapid release of pressure and ejection of material from inside the vessel DO NOT ATTEMPT TO OPEN A VESSEL UNDER PRESSURE Always make sure a vent path for the vessel is opened and the corresponding pressure gauge reads zero prior to loosening the vessel closure WARNING Subcritical and Supercritical CO2 systems are designed to ...

Страница 4: ...lation Manual The Bambino and The Transformer 4 Revision Date 4 9 2019 2 Before the System Arrives 2 1 System Overview Diaphragm Compressor Chiller Extraction System Figure 1 Overhead view of standard layout ...

Страница 5: ...Installation Manual The Bambino and The Transformer 5 Revision Date 4 9 2019 Main Control Enclosure HMI Fork Pockets Bottle Stand Figure 2 Front view of standard layout ...

Страница 6: ...o and The Transformer 6 Revision Date 4 9 2019 2 1 1 Diaphragm Compressor CO2 Outlet CO2 Inlet Junction Box Regenerative Heat Exchanger Leak Detect Oil Heat Exchanger Pump Motor Oil Pressure and Filter Figure 3 Diaphragm compressor ...

Страница 7: ...ate 4 9 2019 2 1 2 Extraction System Extractor B Extractor A Temperature Control Heat Exchanger Flow Switch Separator 1 2 E Stop Evacuation Valve Collection Cup Control Panel Mount Bottle Connection 2 Figure 4 Extraction vessels separation vessels and control panel ...

Страница 8: ...d The Transformer 8 Revision Date 4 9 2019 Vent Valve Separator Filter Extractor Filter CO2 Inlet CO2 Outlet Bottle Connection 1 Motor Starter Enclosure Mount Air Manifold Mount Air Inlet Connection Figure 5 Rear view of standard layout ...

Страница 9: ...ler Air Compressor Max Pressure psi 2000psi 2000psi 100psi 125psi Operating Temperature F 40 F 160 F 75 F 250 F 20 F 150 F 60 F 80 F Dimensions in WxDxH 68x42x78 50x33x62 19x30x39 14x24x18 Weight lbs 1250lbs 2750lbs 450lbs 80lbs NOTE Weights and Dimensions are for largest system See Appendix A for specific system dimensions 2 3 Electrical Requirements The Bambino ...

Страница 10: ...ust Control Apeks systems should be placed in a well ventilated environment that is free from excess dust from other manufacturing operations 2 4 3 Foundation Apeks systems are designed to be installed on a concrete or similarly stable flat floor 2 4 4 CO2 Vent Customer is responsible for running rigid tubing from system outlet to a safe vent location NOTE Vent lines should be rated to the pressur...

Страница 11: ...ensors on the outside of the crate as shown in Figure 2 Ensure that the crate has not exceeded 30 in any direction If the crate has exceeded 30 do not accept the delivery from the shipping company until contacting Apeks at 740 809 1160 3 1 3 Inspecting Crates for Damage Prior to opening the crate s verify that there is no external damage If damage is found do not accept delivery from the shipping ...

Страница 12: ...r 3 2 1 2 Remove the sides and top of the shipping crate 3 2 1 3 Remove the wooden tie downs that keep the system attached to the skid See Figure 3 3 2 1 4 Carefully use a forklift to remove the stand from the skid and attach the four leveling feet to each stand See Figure 4 3 2 1 5 Once the system is on the ground use these feet to get the system level and then snug the jam nut against the stand ...

Страница 13: ...1 Remove the sides and top of the shipping crate 3 2 2 2 Remove lag screw bolts that keep the pump attached to the skid See Figure 5 3 2 2 3 Carefully use a forklift to remove the pump from the skid and attach the four rubber vibration dampening feet to the four corners of the pump See Figure 6 Figure 5 Diaphragm pump on skid ...

Страница 14: ...se 3 2 3 3 Use a forklift or the provided ramp to remove the chiller from the base 3 2 3 4 When chiller is in final location lock the wheels 3 2 4 Verifying Apeks Shipper Every Apeks machine is sent with a shipper that will contain quality control checklist and a packing slip Verify that all items on the packing slip example below have been received Contact Apeks if there are items missing Figure ...

Страница 15: ...Installation Manual The Bambino and The Transformer 15 Revision Date 4 9 2019 3 3 Set Up and Assembly 3 3 1 Layout Footprint For specific model footprint see Appendix A ...

Страница 16: ... See Electrical Requirements section 2 3 3 3 2 2 1 Once the water line connections and electrical connections have been made fill the chiller reservoir with 95 5 mix of water propylene glycol 3 3 2 2 2 Start the chiller 3 3 2 2 3 Continue to fill the chiller reservoir with the same fluid mix as the chiller pump fills the system with fluid 3 3 2 2 4 Once the reservoir has stopped receding top off r...

Страница 17: ...to be recovered back into The other set one bottle connection is intended only to supply the system with any additional CO2 needed no CO2 will be recovered into this bottle Supplied hoses should be connected directly to the CO2 cylinder valves No regulator is required A supplied CGA 320 plastic gasket is required to seal the connection between the hose and the CO2 cylinder See Figure 8 PUMP INLET ...

Страница 18: ...otor Starter Enclosure The customer is responsible for running this vent line to desire location in build and should use material rated to the pressure of the system x 035 or x 049 stainless steel tubing recommended Connection is a Swagelok compression fitting 3 3 5 Air Connections There are air operated ball valves that are used to control the CO2 flow path throughout the system These valves are ...

Страница 19: ...e motor enclosure on the back of the Apeks system as shown in Figure 11 by inserting labeled wire T1 to the bottom T1 of the motor starter T3 to T3 and ground wire to the ground terminal on the din rail immediately to the left of the motor starter NOTE 3 Phase motors require a wire termination in T2 as well Refer to Appendix B for torque requirements Figure 9 Air line connection Figure 10 Electric...

Страница 20: ...nclosure Insert the conduit coming from the junction box on the pump into the receptacle on the left of the motor enclosure on the back of the system Terminate the wires in the bundle that are labeled into the terminal block opposite of the wires with the same number as seen in Figure 12 Figure 11 Motor starter enclosure Figure 12 Electrical panel ...

Страница 21: ...electrician field wire the chiller to your facility electric based on specifications in the electrical section 3 3 6 3 4 Plug the air compressor into a 110 V 15 A standard outlet Do NOT plug the air compressor into a GFI outlet 3 3 7 Email Alerts and Software Updates 3 3 7 1 The Apeks systems should be connected to the internet via an Ethernet cable Connecting the Apeks system to the internet allo...

Страница 22: ... via an Ethernet cable and after the designated email for the system has been set up please go to http www apekssupercritical com customer support service request and submit a ticket with the systems information and an Apeks representative will be in touch 3 3 7 5 After setting up the system for email alerts the operator can then decide what notifications to be notified of 3 3 7 5 1 Click on the A...

Страница 23: ...Installation Manual The Bambino and The Transformer 23 Revision Date 4 9 2019 Figure 16 Message Selection Screen ...

Страница 24: ...eted BEFORE scheduling your onsite training o Must be complete before scheduling training Print complete operational manual and have on site the day of training along with the chiller manual o Must be complete before scheduling training Apeks system and diaphragm compressor are unpacked and set up in its location of operation Refer to unpacking instructions in the installation manual o Must be com...

Страница 25: ...ining via our website http www apekssupercritical com training o Onsite training is generally a four hour block of instruction that will go into detail the fundamentals of operation and maintenance of each component of the system 5 References YouTube Instructional Videos https www youtube com user ApeksSupercritical Apeks online store 740 809 1160 option 2 http apeksonlinestore com Software Update...

Страница 26: ...Installation Manual The Bambino and The Transformer 26 Revision Date 4 9 2019 6 Appendices 6 1 Appendix A System Layouts The Bambino i2000 5LD Standard Layout ...

Страница 27: ...Installation Manual The Bambino and The Transformer 27 Revision Date 4 9 2019 The Transformer 2000 5LD Standard Layout ...

Страница 28: ...Installation Manual The Bambino and The Transformer 28 Revision Date 4 9 2019 The Transformer 2000 5Lx5LD Standard Layout ...

Страница 29: ...Installation Manual The Bambino and The Transformer 29 Revision Date 4 9 2019 The Transformer 2000 20LD Standard Layout ...

Страница 30: ...Installation Manual The Bambino and The Transformer 30 Revision Date 4 9 2019 The Transformer 2000 5Lx20LD Standard Layout ...

Страница 31: ...Installation Manual The Bambino and The Transformer 31 Revision Date 4 9 2019 The Transformer 2000 20Lx20LD Standard Layout p ...

Страница 32: ... 95 98 Phillip Screws 5 lb in 12 Large Motor Contactor Allen Screws 100 C72D10 53 lb in 13 Large Motor Contactor Phillips Screws 100 C72D10 13 lb in 14 Overload Relay Allen Screws 193 EEGE 40 lb in 15 Overload Relay Phillips Screws 192 EEGE 5 lb in 16 Micro 850 Power Supply 4 4 lb in 17 Micro 850 Terminal Strip 4 4 lb in 18 2080 TC2 2 21 lb in 19 2080 IF4 2 21 lb in 20 2080 IF2 2 21 lb in 21 HMI 5...

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