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VERTICAL CONTACT TOASTER

P/N 1010838 Rev. D 07/06

Burger King

Figure 14. Removing Conveyor Belt

Rotation

Upper Support Rod

Large Link

P/N 0800121

Small Link

P/N 0800204

Stainless Steel Conveyor Belts

MEASURING CONVEYOR BELTS

Facing the toaster, locate the approximate center point

of the Conveyor Chain. Pull the Conveyor chain away

from the edge of the toaster. Stand a U.S. Dime,

11/16” (1.8 cm) coin on end between the frame and the

chain. If the gap is sig-

nificantly wider than the

coin, REMOVE links as

described below. Then,

measure the gap again

to make sure it is not too

tight. Check the opposite

side of the toaster using

the same measurements.

ADJUSTING CONVEYOR
BELTS

After a period of time, the Conveyor Chain links will

wear and the Conveyor Belt chain will stretch, eventu-

ally skipping on the sprockets. This is easily remedied

by removing one or more conveyor links from each

side of the belt. There are two 1/2” small links

on each

side of the conveyor belt. The rest of the links are

large, 3/4” long (Figure 14).

REMOVE CONVEYOR BELTS

1. Perform steps 1 - 4 under

Replacing Belt Wraps

on the previous page.

2. Disconnect the Conveyor Belt Chain by squeez-

ing any two links together and unhooking both

ends of one link (Figure 14).

3. To shorten a stretched Conveyor Belt Chain,

remove one 1/2” link from the belt.

4. Reassemble the Conveyor Belt Chain onto the

sprockets as described below.

NOTE: If the belt is too short to be reassembled,

remove a second 1/2” small link and install a 3/4”

large link. This will shorten the belt by 1/4” overall.

REPLACING CONVEYOR BELT CHAINS

1. Remove the old Conveyor Belt Chain.

2. Place the replacement Conveyor Belt Chain on

the top sprockets with hook ends down. Check

for correct positioning (Figure 14).

NOTE: The ends of the hooks must point down.

(Figure 14).

3. Wrap the Conveyor Belt Chain around lower

sprockets and connect by hooking both ends

together.

NOTE: Make sure the Conveyor Belt Chain is

installed under the upper support rod and over the

lower support rod.

Measuring Roller Tensioners

Measure the Roller Tensioner on both inner Conveyor

Covers (See illustration). Adjust or replace any dam-

aged ones as recommended. The space between the

inner Conveyor Cover and bottom of the Tensioner

wheel should be 13/16” (2.1 cm) or the height of a U.S.

Nickel.

WARNING

Turn the unit off, disconnect the power source

and allow the unit to cool down before performing

any service or maintenance on the unit.

Weld

Screws

Acorn Nuts

Spacers

Tensioner

Assy.

Teflon Tape

Figure 15. Replacing Roller Tensioner Assy.

Replacing Roller Tensioners

1. Remove the acorn nuts and old roller Tensioner

Assembly (Figure 15).

2. Replace Tensioner Assembly, and reassemble.

3. Make sure the spacers are placed inside the

Tensioner arm. The spacers are smaller than the

holes to allow the Tensioner to pivot freely.

Содержание Roundup VCT-2000

Страница 1: ...CT 2000 Owner s Manual P N 1010838 Rev D 07 06 Burger King MANUFACTURING NUMBERS 9210204 9210206 9210207 VERTICAL CONTACT TOASTER A S D L I S T E CM O I N NIT A T Testing Certification ITS geprufte Sicherheit ...

Страница 2: ...claim with them Save all packing materials when filing a claim Freight damage claims are the responsibility of the purchaser and are not covered under warranty The warranty does not extend to Damages caused in shipment or damage as result of improper use Installation of electrical service Normal maintenance as outlined in this manual Malfunction resulting from improper maintenance Damage caused by...

Страница 3: ...ING Indicates infor mation relating to possible shock hazard Failure to observe may result in damage to the equipment and or severe bodily injury or death CAUTION GENERAL CAUTION Indicates informa tion important to the proper operation of the equipment Failure to observe may result in damage to the equipment WARNING HOT SURFACE WARNING Indicates information important to the handling of equipment a...

Страница 4: ...ock It requires a grounded receptacle with separate electrical lines pro tected by fuses or a circuit breaker of the proper rating Bread may burn Therefore toasters must not be used near or below curtains or other combustible walls and materials Failure to maintain safe operating distances may cause discoloration or combustion When installing conveyor belt wrap be care ful not to wrap it over the ...

Страница 5: ... OR DEATH Electrical ground is required on this appliance Do not modify the power supply cord plug If it does not fit the outlet have a proper outlet installed by a qualified electrician Do not use an extension cord with this appli ance Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded Electrical Cord Plug Configurations Model and Mfg Number Vo...

Страница 6: ...d large box It should contain the following Bun Chute Figure 1 Bun Feeder Figure 1 2 Release Sheets Figure 1 Owner s Manual Maintenance Card Authorized Service Agency Directory 3 Remove all shipping tape and protective cover ings from the unit and parts NOTE If any parts are missing or damaged con tact Antunes Technical Service IMMEDIATELY at 1 877 392 7854 toll free in the U S or 630 784 1000 Equ...

Страница 7: ...lips Bun Chute Assembly con nected over the bottom rear sup port rod Rear Conveyor Cover Assembly with Roller Tensioner Release Sheet Bun Chute Platen Front Conveyor Belt Chain Rear Cleated Belt Wrap Front Cleated Belt Wrap Front Conveyor Cover Assembly Roller Tensioner Rear Conveyor Belt Chain Figure 1 VCT 2000 Toaster INSTALLATION continued ...

Страница 8: ...heel and crown must face each other 4 Toasted buns will drop into the bun landing area Figure 2 Heels toast in approximately 8 sec onds and Crowns toast in approximately 12 sec onds 5 Test at least 4 buns before putting the toaster into service 6 Turn the Rocker Switch power On Off OFF when finished toasting for the day and pro ceed with the daily cleaning as outlined in the Maintenance section of...

Страница 9: ...ch power On Off ON and wait for Temperature Display to finish the power up sequence Figure 4 2 Press and hold both TEMP UP and TEMP SCALE buttons for over 1 second until the display flashes the set point temperature then release Figure 6 3 Press the TEMP UP button to raise the set point temperature or press the TEMP DOWN button to lower the set point temperature NOTE The maximum Auxiliary Air Heat...

Страница 10: ...g contact your Authorized Service Agency TEMP UP TEMP DOWN TEMP SCALE F C POWER 551 Figure 5 Adjusting Platen Heater Set point Temperature 1 Press both keys at the same time for 1 second to start adjustment sequence 2 Press TEMP UP key to raise platen set point temperature 3 Press TEMP DOWN key to lower platen set point temperature TEMP UP TEMP DOWN TEMP SCALE F C POWER 336 Figure 6 Adjusting Auxi...

Страница 11: ...l alternately flash HI and USE Figure 6 After the toaster has cooled down the unit must be turned off then back on to restart If this condition repeats contact your Authorized Service Agency The temperature controller has an ambient temperature sensor that will disable the heating circuits if the control compartment ambient temperature becomes excessive 140 F 60 C to 180 F 82 C When this occurs th...

Страница 12: ... sive cleaners on the Release Sheet or belt wrap CAUTION Failure to use Release Sheets may result in dam age to the unit and loss of warranty coverage 5 Close the front Conveyor Cover open the rear Conveyor Cover and clean the Belt Wrap as described in Step 4 6 Close the rear Conveyor Cover Reinstall the Heat Shield plug in the power cord turn the unit on count 10 seconds then turn the unit off an...

Страница 13: ...s 12 13 CA UT ION INCORRECT CORRECT Figure 12 Installing Belt Wrap Figure 13 Aligning Belt Teeth Belt Wrap Pin Belt Rotation Upper Support Rod Lower Support Rod CAUTION Position the Belt Wrap UNDER the upper and lower yellow support rods or damage to the unit may occur CAUTION Align the ends of the Belt Wrap properly Figure 13 or the Belt Wrap may be damaged Figure 11 Removing Belt Wrap Conveyor S...

Страница 14: ...the belt 4 Reassemble the Conveyor Belt Chain onto the sprockets as described below NOTE If the belt is too short to be reassembled remove a second 1 2 small link and install a 3 4 large link This will shorten the belt by 1 4 overall REPLACING CONVEYOR BELT CHAINS 1 Remove the old Conveyor Belt Chain 2 Place the replacement Conveyor Belt Chain on the top sprockets with hook ends down Check for cor...

Страница 15: ...F and then back ON If the display still shows PO check the power cord plug and outlet for damage Reset the Circuit Breakers Contact your maintenance person Authorized Ser vice Agency or electrician for service Failed Control Board Failed Transformer Control flashes CHEC continuously Control Compartment temperature is above 140º F Verify side vents on toaster are unblocked and not near other heatin...

Страница 16: ...rocket s Reinstall Drive Chain Drive Chain needs lubrication Lubricate chain with Lubit 8 P N 2190152 Drive Motor has overheated Allow unit to cool and check Conveyor s for ob structions or binding at sprockets Measure and adjust Conveyor Belt s as described in the Mainte nance section of this manual Drive Motor has failed Contact your maintenance person or Authorized Service Agency for service Bu...

Страница 17: ... Conveyor Belt Chains as described in the Maintenance section of this manu al Safety Interlock Switch is not being activated by the Heat Shield Heat Shield is ajar Reposition Heat Shield Heat Shield is damaged Replace if necessary If the Safety Interlock Switch is damaged contact your maintenance person or Authorized Service Agency for service Belt Wraps slipping over Conveyor Belt Chains Remove B...

Страница 18: ...ual Conveyor Belt Chains have stretched Measure and adjust the conveyor Belt Chains as described in the Maintenance section of this manu al Conveyor Belt Chains adjusted incorrectly Sugar and or Carbon has accumu lated inside the Conveyor Belt Wrap and between the Conveyor Belt chain and Tensioner Slide Rails Remove Belt Wraps Clean conveyor Belt Chain links just as you clean the Belt Wraps daily ...

Страница 19: ...be Auxiliary Relay Platen Relay Drive Sprocket Behind Drive Sprocket Transformer Drive Chain Rear Auxiliary Air Heater Safety Interlock Switch Front Auxiliary Air Heater Rocker Switch Auxiliary Air Thermocouple Drive Motor Assembly Platen Thermocouple Drive Sprocket Idler Sprocket Auxiliary Air Thermocouple Temperature Control Line Filter A C Frequency Board ...

Страница 20: ... PO WE R TE MP DOWN TE MP UP TE MP SC ALE C F PLATEN AU XIL IAR Y CAUTION 3 3 8 35 28 64 52 38 29 61 76 34 81 33 66 83 55 93 86 82 10 48 63 60 98 83 101 102 FOR PAR TS AND SER VIC E CO NTA CT 1 87 7 39 2 78 54 NO BU N OIL ALWA YS US E RE LEAS E SH EET HEE L CRO WN REL EAS E SHE ET 48A 103 110 ...

Страница 21: ...11 43 21 70 87 17 19 70 20 90 89 91 72 12 12 62 70 92 83 54 72 18 19 17 23 25 15 70 59 13 16 80 75 70 39 42 36 67 67 70 42 67 67 83 97 23 71 46 22 58 84 56 74 100 71 25 65 104 FOR PAR TS AND SER VIC E CON TAC T 1 87 7 39 2 78 54 NO BU N OIL ALWA YS US E RE LEAS E SH EET HEE L CRO WN REL EAS E SHE ET Auxilary platenasdfasdf 112 112 26 53 27 83 ...

Страница 22: ...ONTACT TOASTER 22 P N 1010838 Rev D 07 06 Burger King 49 9 41 6 7 40 76 85 4 2 51 67 5 37 16 70 78 79 88 50 57 31 1 9 1 41 4 30 67 67 95 94 30 94 31 95 65 45 96 83 76 85 6 65 7 2 49 6 REPLACEMENT PARTS continued ...

Страница 23: ... 49 4030348 Auxiliary Heater 675W 230V 2 50 7000165 Auxiliary Thermocouple Kit 1 51 7000289 Plated 230V 1 52 2100252 Teflon Tape 4 53 0504067 Bracket Line Filter 1 54 0503150 Heater Clip 2 55 303P127 Hinge Pin Belt Wrap 2 56 4060355 Terminal Block 1 57 0503533 Bracket Auxiliary Thermocouple 1 58 4000170 Fan Blade Motor 1 60 0400315 Strain Relief International 1 61 052199 Spacer 4 62 0500464 Retain...

Страница 24: ...DC 240 VAC 1 AUX S S AUX HEATER 2 PLATEN HEATER 4 TRANSFORMER 240VAC GRN BLK BRN WHT BLU GRN YEL MOTOR AUX HEATER 1 HI LIMIT THERMOSTAT PLTN S S TEMP CONTROL RELAY RELAY LINE FILTER BLK WHT F W H T BLK W H T 50 Hz J1B J5 J1A T3 J2A J2B J4 PLATEN T COUPLE BLK T COUPLE AUX T2 T1 WHT WHT BLK RED BLK BLK BLK BLK BLK YEL WHT WHT GND POWER CORD BLOCK GRN TERMINAL WHT 60 Hz COM M 2 1 WHT BLK WHT 5 4 POWE...

Страница 25: ...TER G L1 L2 S S RELAY 2 S S RELAY 1 FAN MOTOR TRANSFORMER 12 VAC A C FREQ CONVERTER BOARD C1 C2 M F C1 C2 T COUPLE AUXILIARY T COUPLE PLATEN HI LIMIT THERMOSTAT PLATEN AUX HEATER 2 AUX HEATER 1 INTERLOCK SWITCH AUXILIARY PLATEN TEMP CONTROL 3 4 3 4 3 4 3 4 T1 T2 T3 J1A J1B J5 J2A J2B J4 WIRING DIAGRAM continued ...

Страница 26: ...VERTICAL CONTACT TOASTER 26 P N 1010838 Rev D 07 06 Burger King NOTES ...

Страница 27: ...VERTICAL CONTACT TOASTER 27 P N 1010838 Rev D 07 06 Burger King NOTES ...

Страница 28: ...avel time and mileage in excess of 2 hours 100 mile 160 km from the nearest authorized service agency is not covered under this warranty 2 Roundup reserves the right to make changes in design or add any improvements on any product The right is always reserved to modify equipment because of factors beyond our control and government regulations Changes to update equipment do not constitute a warrant...

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